CASE IH MX 240 Magnum Tractor (Emerging Market)

CASE IH MX 240 Magnum Tractor (Emerging Market) — parts list, part 1 of 4

3,250 part numbers across 216 assemblies, transcribed from the catalogue above and split over 4 pages. Search a page for a part number to find the assembly it belongs to; the page links are below the list.

02-01 RADIATOR AND FAN SHROUD

Pos Part no. Qty Description
2 217-132 1 ELBOW, 90є, 3/8″ Hose x 1/4″ NPTF Beaded
3 86568834 1 PLUG, Hex Hd, 1/4″-18 NPTF
4 427509A1 1 FAN, 9 Blade, MX210
5 447917A2 1 DRIVE ASSY., Viscous, MX210
6 87415556 1 SHROUD
7 447916A1 1 DRIVE ASSY., Viscous, MX240 And MX255
8 278432A1 1 FAN, 8 Blade, MX240 And MX255
9 644-8016 6 M8 x 16; 8.8, MX210
10 829-1408 8 NUT, M8, Cl 10
11 353083A1 1 FAN, 8 Blade (If Equipped), With Optional Third Oil Cooler
12 A184546 2 SPACER, Fan, With Optional Third Oil Cooler
13 87416114 4 THREADED ROD, M10 x 170 mm, With Optional Third Oil Cooler
14 895-15010 4 WASHER, M11 x 24 x 2
15 829-1410 4 NUT, M10, Cl 10
16 555-1 4 BOLT, Hex Flg, M8 x 16, 8.8
17 614-8020 6 BOLT, Hex, M8 x 20, 8.8
18 495-81140 4 WASHER, 13/32″ x 1 1/4″ x .060″
19 87413766 1 BRACKET
20 242065A1 1 HOSE
21 1348264C1 2 CLAMP, HOSE, 3/8 ID
22 217-180 1 FITTING, 3/8″ Hose x 1/4″ NPTF, Fem, Barbed, 3/8 barb x 1/4 fem PT
23 217-103 1 COCK, DRAIN, 1/4″ PT
24 256719A3 1 SUPPORT
25 255647A5 1 SUPPORT
26 844-12025 4 BOLT, Hex Flg, M12 x 25, 8.8
27 434177A1 4 ISOLATOR
28 495-81120 4 WASHER, .344″ x 1 1/4″ x .120″, 11/32 x 1-1/4 x 7/64
29 614-8030 4 BOLT, Hex, M8 x 30, 8.8
30 417375A2 1 PLATE, LARGE
31 555-1 2 BOLT, Hex Flg, M8 x 16, 8.8
32 426356A1 2 LINING, 184 mm (7-1/4 in)
33 417390A1 2 LINING, 117 mm (4-7/64 in)
34 895-11008 2 WASHER, M8 x 16 x 1.6
35 198575A1 1 SCREW
36 9804279 1 NUT, M12 x 1.75, Flg, Cl 8
37 255646A1 1 SUPPORT, Left Hand
38 255645A1 1 SUPPORT, Right Hand
39 555-1 4 BOLT, Hex Flg, M8 x 16, 8.8
40 296292A1 1 SEAL
41 296294A1 1 SEAL
42 296295A1 1 SEAL
43 429228A1 1 SEAL
44 357158A2 3 SEAL
45 496-11034 6 WASHER, 11/32″ x 11/16″ x 1/16″, HDN
46 829-1408 6 NUT, M8, Cl 10, , MX240 And MX255
47 895-15008 4 WASHER, M8 x 20 x 1.6
48 612-4 1 BOLT, CARRIAGE, M8 x 50, 4.6, Carriage, M8 x 50 mm
49 832-10408 1 NUT, LOCK, M8 x 1.25, Cl 8

02-02 RADIATOR ASSEMBLY

Pos Part no. Qty Description
2 175163A1 2 GASKET
3 256019A1 1 TANK, Bottom
4 394509A1 1 TANK, Top
5 417849A1 2 CHANNEL
6 895-15008 8 WASHER, M8 x 20 x 1.6
7 614-8012 8 BOLT, Hex, M8 x 12, 8.8, Full Thd

02-03 DEAERATION SYSTEM

Pos Part no. Qty Description
2 397511A1 1 HOSE
3 414388A2 1 TUBE
4 255682A2 1 HOSE, LARGE
5 315911A1 1 HOSE, LARGE, (If Equipped)
6 255683A2 1 HOSE, (If Equipped)
8 414804A1 1 HOSE
9 87403515 2 BOLT, M8 x 20; 8.8
10 87413715 1 RESERVOIR
11 A170241 1 CAP, RADIATOR, 15 psi
12 844-8020 4 BOLT, Hex Flg, M8 x 20, 8.8
14 854-10020 3 BOLT, Hex Flg, M10 x 20, 10.9
15 87404517 1 BRACKET
16 87415507 1 TUBE ASSY., (If Equipped)
17 J945603 1 GASKET
18 L127093 1 RESERVOIR, COOLANT EXPNSN
19 440729A1 1 CAP, FILLER
25 217-130 1 ELBOW, 90є, 1/4″ Hose x 1/8″ NPTF Beaded, 1/4 stem x 1/8 PT
26 417372A1 1 HOSE, 6.4 ID x 500 mm (1/4 ID x 19-11/16 in), Cut From 382997C2
27 417371A1 1 HOSE, 6.4 ID x 600 mm (1/4 ID x 23-5/8 in), Cut From 382997C2
28 217-150 1 FITTING, 1/4″ Hose X 1/8″ NPTF Beaded
29 214-1307 3 CLAMP, HOSE, #7, 7/16″, Spring, 7/16
30 87404515 1 HOSE, HOSE, Cut From 429211A1
31 291207C1 1 CLAMP, Tie
32 214-1412 2 CLAMP, HOSE, #12, 0.69/1.25 Type F Worm, 13/16 – 1-1/2
33 435898A1 1 HOSE, LARGE, HOSE, 6.4 ID x 1650 mm (1/4 ID x 65 in), Cut From 382997C2
34 242070A1 1 HOSE
35 214-1308 4 CLAMP, HOSE, #8, 1/2″, Spring, 1/2
36 440431A1 1 ELBOW, 3/4 PT x 1-3/16
37 201-342 1 ELBOW, 90є, 1 3/16″-12 x 1 3/16″-12 Fem Sw ORFS
38 87416111 1 TUBE
39 515-21190 1 CLAMP, 3/4″, Insul, 1/4″ Bolt, 3/4 ID
40 844-6020 1 BOLT, Hex Flg, M6 x 20, 8.8
41 87404840 1 SUPPORT, If Equipped, Used Without Trailer Brake
42 844-10025 2 BOLT, Hex Flg, M10 x 25, 8.8, Full Thd

02-04 AIR INDUCTION SYSTEM – STANDARD DUTY

Pos Part no. Qty Description
2 294291A1 1 COVER
3 294292A1 1 AIR CLEANER
4 294293A1 1 AIR CLEANER
8 844-10020 4 BOLT, Hex Flg, M10 x 20, 8.8
9 214-3296 1 CLAMP, HOSE, 5.25/6.125 HD Worm, W/liner
10 352790A1 1 DUCT
11 352792A1 1 TUBE
12 214-3280 1 CLAMP, HOSE, 4.25/5.125 HD Worm, W/liner
13 414194A1 1 HOSE
14 214-1424 4 CLAMP, HOSE, #24, 1.06/2.00 Type F Worm
15 284427A1 1 VALVE
16 414075A1 1 HOSE
17 1983640C1 1 SWITCH, Restriction
18 217-1079 1 CONNECTOR, HYD., 1/8″-27 NPTF, 1/8 PT
19 365829A1 1 SEAL
20 282109A1 1 BAFFLE
21 895-25005 4 WASHER, M5 x 15 x 1.6
22 760-14313 4 SCREW, SELF TAPPING, Pan Hd, M4.2 x 13, M4,2 x 13
23 297362A1 1 HOSE, LARGE
24 214-3280 2 CLAMP, HOSE, 4.25/5.125 HD Worm, W/liner

02-05 AIR INDUCTION SYSTEM – SEVERE DUTY

Pos Part no. Qty Description
1 87410376 1 AIR CLEANER
2 367349A1 1 FILTER, Primary
3 367350A1 1 FILTER, Secondary
4 379554A1 1 COVER
5 844-10020 2 BOLT, Hex Flg, M10 x 20, 8.8
6 825-2410 2 NUT, M10 x 1.5, Flg, Cl 8
7 844-8030 1 BOLT, Hex Flg, M8 x 30, 8.8, Full Thd
8 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8
10 87416128 1 DUCT, AIR
11 87562289 1 CLAMP
12 87410370 1 TUBE
13 214-3296 2 CLAMP, HOSE, 5.25/6.125 HD Worm, W/liner
14 87410367 1 HOSE, LARGE
15 214-32128 1 CLAMP, HOSE, 7.25/8.125 HD Worm, W/liner
16 87416138 1 TUBE
17 844-10030 4 BOLT, Hex Flg, M10 x 30, 8.8, Full Thd, M10 x 30; 8,8
18 87426752 1 AIR CLEANER, Precleaner
19 87417755 1 COVER
20 87425759 1 HOSE
21 214-1424 2 CLAMP, HOSE, #24, 1.06/2.00 Type F Worm
22 87409597 1 DUCT, AIR
23 214-32112 1 CLAMP, HOSE, 6.25/7.125 HD Worm, W/liner
24 87416130 1 TUBE
25 217-1079 1 CONNECTOR, HYD., 1/8″-27 NPTF
26 1983640C1 1 SWITCH, Restriction
27 297362A1 1 HOSE, LARGE
28 214-3280 3 CLAMP, HOSE, 4.25/5.125 HD Worm, W/liner

02-06 AFTERCOOLER

Pos Part no. Qty Description
1 437249A1 1 HEAT EXCHANGER, Air to Air
2 255646A1 1 SUPPORT, Left Hand
3 255645A1 1 SUPPORT, Right Hand
4 555-1 4 BOLT, Hex Flg, M8 x 16, 8.8
5 434177A1 4 ISOLATOR
6 495-81120 8 WASHER, .344″ x 1 1/4″ x .120″, 11/32 x 1-1/4 x 7/64
7 814-8060 4 BOLT, Hex, M8 x 60, 8.8
10 J918685 1 PIPE
11 J883284 1 O-RING
12 J008465 1 PLUG
13 J069053 1 CLAMP
14 362341A1 2 HOSE
15 414642A2 1 PIPE
18 361992A2 1 PIPE
20 364751A1 8 CLAMP
21 220851A1 1 ELBOW
22 J917892 1 GASKET
23 844-8030 4 BOLT, Hex Flg, M8 x 30, 8.8, Full Thd
24 194346A1 1 SENSOR, Air to Air Temperature
26 362341A1 2 HOSE
27 825-5148 4 NUT, M8, Flg Ser

02-07 ETHER START SYSTEM

Pos Part no. Qty Description
1 185552A2 1 SOLENOID, 12V, Inc. 2
2 190752A1 1 HOUSING
3 A149932 1 TUBE, 2006 mm (79 in)
4 A172900 1 NOZZLE CAP
5 217-40 1 REDUCER, 1/4″-18 NPTF x 1/8″-27 Fem NPTF
7 243675A1 2 SCREW, M8 x 12
8 396829A1 1 BRACKET
9 86989943 1 SWITCH, Ether Start

02-08 EXHAUST SYSTEM

Pos Part no. Qty Description
1 255270A4 1 MUFFLER, Standard
2 226775A1 1 GASKET
3 387795A1 3 STUD
4 387798A1 3 WASHER
5 387796A1 3 NUT
6 318616A2 1 ELBOW
7 828-12045 3 BOLT, Hex, M12 x 45, 10.9, Full Thd
8 242556A1 1 CONDUIT
9 442323A1 1 TUBE ASSY., , MX210
9 444052A1 1 TUBE ASSY., , MX240 And MX255
10 A170807 1 CLAMP, Includes Hardware
11 251944A2 1 PROTECTION PLATE, Starter
12 614-10016 3 BOLT, Hex, M10 x 16, 8.8, Full Thd
13 299201A2 1 PROTECTION PLATE, Brake Line
14 555-1 1 BOLT, Hex Flg, M8 x 16, 8.8
15 86983866 1 BRACKET
16 895-10010 3 WASHER, M10 x 20 x 2, 11 x 22 x 2 mm
17 87416132 1 MUFFLER, Severe Duty
18 87416127 1 EXTENSION
19 131853A1 1 CLAMP
20 41-1622 1 PLUG, Cup, 1 3/8″, Stainless, Used With Severe Duty Muffler

02-09 ENGINE MOUNTING

Pos Part no. Qty Description
1 297527A1 1 CLAMP
2 844-12025 2 BOLT, Hex Flg, M12 x 25, 8.8
3 247991A1 1 SHOCK ABSORBER
4 854-16120 1 BOLT, Hex Flg, M16 x 120, 10.9, M16 x 120; 10.9
5 825-2416 1 NUT, M16 x 2, Flg, Cl 8, M16; 10.9
7 252701A4 1 SUPPORT
8 854-12065 4 BOLT, Hex Flg, M12 x 65, 10.9, M12 x 65; 10.9
9 250718A3 1 SUPPORT
10 854-12040 8 BOLT, Hex Flg, M12 x 40, 10.9
11 251991A1 2 SUPPORT
12 J910248 1 PLUG
13 238-5212 1 O-RING, -212, 70 Duro, .859″ ID x .139″ Thk

02-10 FLYWHEEL SHIELDS

Pos Part no. Qty Description
1 382150A1 1 PROTECTION PLATE
2 382147A1 1 PROTECTION PLATE
3 86984198 1 SHIELD, SPLASH
4 382148A1 1 PROTECTION PLATE
5 9804279 2 NUT, M12 x 1.75, Flg, Cl 8
6 614-12030 2 BOLT, Hex, M12 x 30, 8.8
7 367682A1 1 BRACKET
8 844-12025 2 BOLT, Hex Flg, M12 x 25, 8.8
9 844-8025 5 BOLT, Hex Flg, M8 x 25, 8.8
10 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8
11 854-12035 2 BOLT, Hex Flg, M12 x 35, 10.9, M12 x 35; 10.9

02-11 WATER PUMP SYSTEM

Pos Part no. Qty Description
3 238-5244 1 O-RING, -244, 70 Duro, 4.234″ ID x .139″ Thk
4 J934054 3 BOLT, M8 x 28
5 J942896 1 SUPPORT, Includes 6 – 10
6 J907769 1 BOLT, M10 x 70
7 J923044 1 RETAINER
8 100-21250 2 RING, SNAP, 2.50″, Int, #250
9 J910739 1 BEARING, BALL
10 J911924 1 HUB
11 844-10050 4 BOLT, Hex Flg, M10 x 50, 8.8
12 J926855 1 PULLEY
15 87409564 1 TENSIONER, BELT
16 J282433 1 SCREW, Hex Flg, M10 x 1.5 x 85
18 D142327 1 SPACER
19 428359A3 1 SHAFT, Fan Adapter, MX210
19 446890A1 1 SHAFT, Fan Adapter, MX240 And MX255
20 828-10080 4 BOLT, Hex, M10 x 80, 10.9
21 87402830 1 BELT
22 440140A1 1 PULLEY ASSY., Idler

02-12 FRONT GEAR COVER

Pos Part no. Qty Description
1 J948043 1 COVER
3 J823494 1 SEALANT, 3 oz, Not Illustrated
4 86992925 1 TRANSMISSION HOUSING
5 J944293 1 GASKET
6 J926863 12 BOLT, M8 x 50
7 845-8016 14 BOLT, Hex Flg, M8 x 16, 8.8, Full Thd
8 J926846 3 BOLT, M8 x 20
9 J900257 2 PIN, 16 mm
10 J903463 1 COVER
11 J903475 1 SEAL
12 J943885 2 BOLT, M8 x 40
15 J919683 1 HOUSING
16 J915772 1 SEALRING
17 J907998 2 SCREW, LOCK, Spc Rd Torx Hd, M5 x 17
18 J903924 1 PIN
19 J913994 1 O-RING
20 100-2587 1 RING, SNAP, 0.875″, Int, #87
21 J941786 1 CARRIER
22 J938077 5 NUT, Lock, M6
23 J921816 2 BOLT, SPECIAL

02-13 MANIFOLDS

Pos Part no. Qty Description
1 87405601 1 MANIFOLD, Exhaust
2 J932063 6 GASKET, MANIFOLD
3 J929537 12 BOLT, 10 x 70 mm
4 J914708 12 PLATE, LOCKING, Intake
5 J926044 1 COVER
6 J936993 1 GASKET, MANIFOLD
7 J938036 18 SCREW, M8 x 30
8 217-438 1 PLUG, Hex Soc, 1/2″-14

02-14 TURBOCHARGER SYSTEM

Pos Part no. Qty Description
2 J755843 1 GASKET
3 J818823 4 STUD, M10 x 40
4 J818824 4 NUT, M10
6 J937706 1 GASKET
7 845-8020 2 BOLT, Hex Flg, M8 x 20, 8.8, Full Thd
8 87405601 1 MANIFOLD, , See Figure 02-13
10 86993028 1 TUBE
11 J948079 1 TUBE
12 238-7018 1 O-RING, -018, Cl 7, .739″ ID x .070″ Thk
13 J926044 1 COVER, , See Figure 02-13
14 J286499 1 HOSE, 76 mm (3 in)
15 214-1512 2 CLAMP, HOSE, #12, .69/1.25 Type F Worm, W/liner
16 J282159 1 HOSE, FLEXIBLE
17 J922789 2 CONNECTOR, HYD., Inc. 18, 19
18 J678603 1 O-RING, 9.3MM ID x 2.2 Thk
19 313262A1 1 O-RING, .364″ ID x .070″ Thk, (M9.2 ID x 1.7 Thk)
21 515-23127 1 CLAMP, 1/2″, Insul, 3/8″ Bolt
22 615-8012 1 BOLT, Hex, M8 x 12, 8.8, Full Thd, M8 x 12; 8.8

02-15 TURBOCHARGER ASSEMBLY

Pos Part no. Qty Description
1 J535324 1 HOUSING, Inc. 2 – 16, MX210
1 J538379 1 HOUSING, Includes 2 – 16, MX240 And MX255
17 J759917 6 SET SCREW
18 J535243 1 GASKET
19 J528010 1 ADAPTER
20 J503533 5 BOLT, M8 x 20; 8,8, MX210
20 614-8020 5 BOLT, Hex, M8 x 20, 8.8, , MX240 And MX255
21 J533163 1 RING, SNAP
22 J597308 2 PLATE, , MX210
22 J534309 2 PLATE, , MX240 And MX255

02-17 WASTEGATE ACTUATOR, MX240 AND MX255

Pos Part no. Qty Description
1 J535106 1 ACTUATOR
2 J528177 1 LINK
3 425-155 1 NUT, Jam, 5/16″-24, G5
4 J528204 2 NUT
5 J528221 1 CIRCLIP
6 895-11008 3 WASHER, M8 x 16 x 1.6
7 J532195 3 SPACER, 13.6 mm
8 J532196 1 SPACER, 19 mm
9 814-8055 1 BOLT, Hex, M8 x 55, 8.8, M8 x 55; 8.8
10 J533328 1 SUPPORT
12 814-8035 2 BOLT, Hex, M8 x 35, 8.8

02-18 FILTER AND COOLER – OIL

Pos Part no. Qty Description
1 J918334 1 HEAD, FILTER, Filter
2 J906619 2 PLUG, 1/8 PT
3 A77722 1 PIN
4 263136 1 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
5 J936365 1 VALVE, PRESSURE RELIEF
6 J945967 1 PLUNGER
7 A77541 1 SPRING
8 J931084 1 PLUG, 24 mm, Includes 9
9 J930911 1 O-RING, 3/4″ ID x 1/16″
10 87421315 11 SCREW, M8 x 65, 10.9
11 J919562 1 FILTER, ENGINE OIL
12 J921605 1 GASKET
13 J918175 1 CORE-OIL COOLER
14 J918174 1 GASKET
16 A77724 1 O-RING
17 J934159 1 COVER
18 J4063496 1 GASKET
19 J907860 4 BOLT, Hex, Flg Hd, M8 x 25, Spcl
20 221-1034 1 PLUG, Sq Soc, 1/2″ MPTF, 1/2 PT

02-19 OIL PUMP AND OIL PAN

Pos Part no. Qty Description
1 J948072 1 PUMP, ENGINE OIL, New
2 J900677 4 BOLT, M8 x 30
3 J928828 1 TUBE ASSY.
4 J926865 2 SPACER
5 845-6030 2 BOLT, Hex Flg, M6 x 30, 8.8, M6 x 30
6 J914302 1 GASKET
7 J927611 1 BRACKET
8 845-6015 2 BOLT, Hex Flg, M6 x 15, 8.8, Full Thd
9 845-6020 1 BOLT, Hex Flg, M6 x 20, 8.8, Full Thd, M6 x 20; 8.8
11 825-2406 1 NUT, M6 x 1, Flg, Cl 8
12 87362733 1 PAN, ENGINE OIL
13 J938160 1 GASKET, Oil Pan
14 J907860 16 BOLT, Hex, Flg Hd, M8 x 25, Spcl
15 87414461 4 SUPPORT
16 J920400 16 BOLT, Hex, Flg Hd, M8 x 21, Spcl, M8 x 21
17 J924147 1 PLUG, M18
18 J920773 1 WASHER, SEALING

02-20 CYLINDER HEAD – COVER

Pos Part no. Qty Description
2 J930903 1 COVER, VALVE
3 J905449 1 SEAL, RUBBER
4 J910824 6 O-RING
5 J922639 6 STUD
6 J902468 1 PLUG
7 J902466 1 SEAL
8 J938267 1 GASKET, CYLINDER HEAD
8 J935586 1 GASKET, CYLINDER HEAD, 0.25 mm
8 J935587 1 GASKET, CYLINDER HEAD, 0.50 mm
9 J907861 1 EYE, LIFTING
10 J906440 1 EYE, LIFTING
11 844-12025 4 BOLT, Hex Flg, M12 x 25, 8.8
12 217-1014 1 ELBOW, 90є, 1/8″-27 Female x 1/8″-27 Male
13 J911901 1 VALVE, CHECK
14 J911925 1 COUPLING

02-21 CYLINDER HEAD – VALVE MECHANISM

Pos Part no. Qty Description
1 J936180 1 HEAD ASSY., Cylinder, Without Valves, Inc. 1A – 7
2 J923564 12 GUIDE, VALVE
3 J924582 6 INSERT, Intake
3 J925468 6 SEAT, VALVE, .25 mm, Intake, Oversize
3 J925470 6 SEAT, VALVE, 0,50 mm, Intake, Oversize
4 J929005 6 INSERT, Exhaust
4 J929006 6 INSERT, 0,25 mm, Exhaust, Oversize
4 J929007 6 INSERT, 0,50 mm, Exhaust, Oversize
5 J920443 1 PLUG, 30 mm
6 A77782 2 PLUG, 58 mm
7 41-1616 5 PLUG, Cup, 1″, Stainless
8 217-426 1 PLUG, Hex Soc, 1/16″-27
9 217-432 1 PLUG, Hex Soc, 1/4″-18
10 217-438 2 PLUG, Hex Soc, 1/2″-14
11 J924148 2 PLUG, M22
12 J902425 2 WASHER
13 J901177 24 KEY
14 J991085 12 SPRING, VALVE, Valve
15 J912976 12 RETAINER
16 J927642 6 SEAL, Intake, Valve
17 J924492 6 VALVE, ENGINE, INLET, STD
18 J921444 6 VALVE, ENG EXHAUST, STD
19 J917728 14 BOLT, 160 mm
19 J917729 12 SCREW, 80 mm
20 J931623 12 TAPPET
21 J905194 12 ROD, PUSH
22 J905870 6 SUPPORT
23 J901693 6 CLAMP
24 868-10065 12 SCREW, 12 Pt Hd, M10 x 65, 12.9, M10 x 65; 12.9
25 J919677 1 MANIFOLD
26 J901717 12 ROCKER, Includes 27 – 29
27 J937438 1 SET SCREW, Hex Skt, 3/8″-24 x 33mm, Adj, Ball Point
28 A77902 1 NUT, 3/8″ – 24 NF
30 J919435 6 SHAFT
31 J906100 12 CUP, SPRING
32 J907206 12 WASHER
33 100-1187 12 RING, SNAP, #87, Ext

02-22 THERMOSTAT – FILTER, WATER

Pos Part no. Qty Description
1 A77623 1 ADAPTER
2 263136 2 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
3 J943738 1 HEAD, FILTER
4 845-8025 4 BOLT, Hex Flg, M8 x 25, 8.8
5 87612306 1 GASKET
6 J943739 1 VALVE, SHUT-OFF
7 J943740 1 VALVE, SHUT-OFF
8 87423041 2 O-RING
9 238-5013 1 O-RING, -013, 70 Duro, .426″ ID x .070″ Thk
10 J944454 1 SCREW
11 J100304 1 FILTER, ELEMENT
12 J944429 1 OUTLET
13 845-8025 2 BOLT, Hex Flg, M8 x 25, 8.8
14 87698668 1 THERMOSTAT
15 238-5227 2 O-RING, -227, 70 Duro, 2.109″ ID x .139″ Thk

02-23 CRANKCASE, BREATHER

Pos Part no. Qty Description
1 J937652 1 BREATHER
2 845-6015 6 BOLT, Hex Flg, M6 x 15, 8.8, Full Thd
3 J944683 1 GASKET
4 J948068 1 HOSE
5 J944714 1 HOSE, 320 mm (12-5/8″)
6 214-1318 1 CLAMP, HOSE, #18, 1 1/8″, Spring
7 214-1310 2 CLAMP, HOSE, #10, 5/8″, Spring
8 1301342C1 1 FITTING
9 214-1315 2 CLAMP, HOSE, #15, 15/16″, Spring
10 414360A1 1 HOSE ASSY., 750 mm (29-1/2 in)

02-24 CAMSHAFT

Pos Part no. Qty Description
1 J923478 1 CAMSHAFT
2 836-4065 1 KEY, WOODRUFF, M4 x 6.5 x 15.72
3 J927155 1 SUPPORT
4 J918777 1 GEAR
5 J900227 2 SCREW, Hex, M8 x 1.25 x 22
6 J945329 7 BEARING, CAMSHAFT

02-25 CYLINDER BLOCK

Pos Part no. Qty Description
1 J939313 1 BASIC BLOCK, Stripped, Also Order 449019A1, Inc. 3 – 8
2 J920706 1 PLUG, 22 mm
3 A77586 2 PLUG, 43 mm
4 A77506 4 PLUG, 21 mm
5 J905401 4 PLUG, 35 mm
6 J936058 7 CAP
7 J916369 14 SCREW, Hex Flg Hd, M14 x 128
8 J945329 7 BEARING, CAMSHAFT, , See Figure 02-23
9 217-103 1 COCK, DRAIN, 1/4″ PT
10 86625135 1 PLUG, Hex Soc, 1″-11 1/2 NPTF
11 J678923 6 PLUG, 10 mm, Inc. 12
12 637-72081 6 O-RING, Cl 7, 8.1MM ID x 1.6 Thk
13 J900257 2 PIN, 16 mm
14 J901846 4 PIN
15 41-3044 1 PLUG, Exp, 2 3/4″, (70 mm)
16 J907177 6 O-RING
17 J926048 1 O-RING, 66 mm ID
18 J928031 12 NOZZLE
19 J678921 2 PLUG, 14 mm, Inc. 20
20 J678912 2 O-RING, 11.3MM ID x 2.2 Thk
21 J945603 1 GASKET, Water Inlet
22 J944720 1 CONNECTOR, HYD., Water Inlet (If Equipped)
22 87415507 1 TUBE ASSY., Water Inlet (If Equipped), Not Shown, See Figure 02-03
23 J905408 1 TUBE
24 J934480 1 CAP, FILLER
25 A77645 1 TUBE
26 J937417 1 DIPSTICK
29 J943808 1 PLUG, 13 mm
30 263136 1 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
31 217-438 2 PLUG, Hex Soc, 1/2″-14
32 J920443 2 PLUG, 30 mm
33 845-8020 2 BOLT, Hex Flg, M8 x 20, 8.8, Full Thd
34 313244A1 1 PLUG, Hex Socket, 22 mm, Includes 35
35 313246A1 1 O-RING, 19 ID x 2,2 mm
37 196466A1 1 CABLE, ELECTRIC, 1829 mm (72 in)
37 J913112 1 HARNESS, WIRE, 305 mm (12″)
38 369929A1 3 FASTENER, (Not Shown), Install In Block Behind Starter

02-27 KIT ENGINE OVERHAUL, MX240 AND MX255

Pos Part no. Qty Description
1 A77912 6 PACKAGE, REPAIR, , See Figure 02-27
2 A77563 6 BEARING LINER, Connecting Rod, Standard, See Figure 02-27
3 J934046 6 PIN, PISTON, Piston, See Figure 02-27
4 J945930 6 BEARING, CRANKSHAFT, Standard, See Figure 02-28
5 J945929 1 BEARING, CRANKSHAFT, Thrust, Standard, See Figure 02-28
6 A77976 1 KIT, GASKET, Valve Grind, See Figure 02-32
7 J938267 1 GASKET, CYLINDER HEAD
8 A77999 1 KIT, GASKET, Oil Pan, See Figure 02-19

02-28 CRANKSHAFT

Pos Part no. Qty Description
1 J918986 1 CRANKSHAFT, New, Inc. 2, 3
2 J918776 1 GEAR
3 J904483 1 PIN
5 J925570 1 DAMPER
6 J906733 4 BOLT, M14 x 35
8 J933384 1 COVER, REAR
9 J914301 1 GASKET
10 87409160 8 SCREW, M6 x 15; 10.9
11 J945930 6 BEARING, CRANKSHAFT, Standard
11 J945931 6 BEARING, CRANKSHAFT, Undersize 0,25 mm
11 J945932 6 BEARING, CRANKSHAFT, Undersize 0,50 mm
11 J945933 6 BEARING, CRANKSHAFT, Undersize 0,75 mm
11 J945934 6 BEARING, CRANKSHAFT, Undersize 1,00 mm
12 J945929 1 BEARING, CRANKSHAFT, Standard
12 J945922 1 BEARING, CRANKSHAFT, Undersize 0,25 mm
12 J945923 1 BEARING, CRANKSHAFT, Undersize 0,50 mm
12 J945924 1 BEARING, CRANKSHAFT, Undersize 0,75 mm
12 J945925 1 BEARING, CRANKSHAFT, Undersize 1,00 mm
12 J945926 1 BEARING, CRANKSHAFT, Standard, Oversize 0,25 mm
12 J945927 1 BEARING, CRANKSHAFT, Standard, Oversize 0,50 mm
12 J945928 1 BEARING, CRANKSHAFT, Undersize 0,50 mm, Oversize 0,50 mm
13 J918113 1 SHIELD, Order A77790
14 A77790 1 KIT, SEALS, Crankshaft, Front, Inc. 15 – 18
18 J918113 1 SHIELD
19 A77808 1 KIT, SERVICE, Crankshaft, Front, Oversize, Inc. 20 – 23
23 J924987 1 SHIELD
24 J934486 1 KIT, SERVICE, Crankshaft, Rear, Inc. 25 – 27
28 A77810 1 KIT, SERVICE, Crankshaft, Rear, Inc. 29, 30

02-29 FLYWHEEL

Pos Part no. Qty Description
1 J934838 1 FLYWHEEL, Inc. 2
2 J905031 1 GEAR
3 J901395 8 SCREW, Hex, M12 x 1.25 x 32, Spc
4 J900269 8 WASHER

02-31 PISTONS – CONNECTING RODS, MX240 AND MX255

Pos Part no. Qty Description
1 J948095 1 SLEEVE CYLINDER
2 J907177 1 O-RING
4 100-21175 2 RING, SNAP, 1.75″, Int, #175
5 J802429 1 KIT, PISTON RINGS, Standard, Inc. 6 – 8
9 J934046 6 PIN, PISTON
11 J913990 1 BUSHING
12 J928870 2 BOLT
13 J934864 2 NUT
14 A77563 6 BEARING LINER, Standard
14 A77564 6 BEARING LINER, Undersize 0,25 mm
14 A77565 6 BEARING LINER, Undersize 0,50 mm
14 A77566 6 BEARING LINER, Undersize 0,75 mm
14 A77567 6 BEARING LINER, Undersize 1,00 mm

02-32 GASKET KIT – VALVE GRIND

Pos Part no. Qty Description
1 J914310 1 GASKET
2 J918779 1 GASKET
2 J918779 1 GASKET
3 J927642 12 SEAL
4 J755843 1 GASKET
5 J929012 6 GASKET
6 J936993 1 GASKET, MANIFOLD
7 J937706 1 GASKET
9 J905449 1 SEAL, RUBBER
10 J910824 6 O-RING
11 J909886 6 SEAL
12 J903380 7 SEAL
13 238-5115 1 O-RING, -115, 70 Duro, .674″ ID x .103″ Thk
14 J923261 6 WASHER, 2,5 mm
15 238-5111 1 O-RING, -111, 70 Duro, .424″ ID x .103″ Thk
16 J930827 1 HOSE, 51 mm (2 in)
17 J919677 1 MANIFOLD
18 J914708 12 PLATE, LOCKING
19 87404692 1 GAUGE

02-33 GASKET KIT – CYLINDER BLOCK

Pos Part no. Qty Description
1 J903475 1 SEAL
2 J944293 1 GASKET
3 J915772 1 SEALRING
4 J938655 1 GASKET
5 238-5244 1 O-RING, -244, 70 Duro, 4.234″ ID x .139″ Thk
6 J914301 1 GASKET
7 J918174 1 GASKET
8 J4063496 1 GASKET
9 J924605 1 SEAL
10 J939258 1 GASKET
11 J912473 1 SEALRING
12 238-5212 1 O-RING, -212, 70 Duro, .859″ ID x .139″ Thk
13 J907177 6 O-RING
14 J913994 1 O-RING
15 J944683 1 GASKET
16 J926722 1 SEAL

02-34 GASKET KIT – BASIC SERVICE ENGINE

Pos Part no. Qty Description
1 222-993 2 GASKET, 3/8 Tube, Fl, Copper
2 238-5115 2 O-RING, -115, 70 Duro, .674″ ID x .103″ Thk
3 238-5120 2 O-RING, -120, 70 Duro, .987″ ID x .103″ Thk
4 238-7115 2 O-RING, -115, Cl 7, .674″ ID x .103″ Thk
5 933967R1 2 WASHER, LOCK, M14, 10 mm ID x 2,5 mm
6 J937706 1 GASKET, Oil Drain
7 J902425 2 WASHER
8 J903380 6 SEAL
9 J903475 1 SEAL
10 J909886 6 SEAL
11 J910517 1 O-RING
12 J755843 1 GASKET
13 J912473 1 SEALRING
14 J936993 1 GASKET, MANIFOLD
15 J916284 1 O-RING
16 J918188 2 WASHER
17 J918190 2 WASHER, SEALING
18 J918192 4 RING, PACKING
19 J918779 1 GASKET
20 J990881 2 CONNECTION
21 J923261 6 WASHER
22 J924605 1 SEAL
23 J939258 1 GASKET
24 238-7018 1 O-RING, -018, Cl 7, .739″ ID x .070″ Thk
25 J932063 6 GASKET, MANIFOLD
26 87415913 2 WASHER, SEALING, 12 x 19 x 1,5 mm
27 238-5013 2 O-RING, -013, 70 Duro, .426″ ID x .070″ Thk

03-01 FUEL INJECTION SYSTEM

Pos Part no. Qty Description
1 J938383 1 PUMP, FUEL INJECTION, , MX210, See Figure 03-04
1 J936239 1 PUMP, FUEL INJECTION, , See Figure 03-04, MX240 And MX255
2 J939837 6 INJECTOR ASSY., , See Figure 03-05, MX210
2 J931735 6 INJECTOR, FUEL SYSTEM, , See Figure 03-05, MX240 And MX255
3 J909886 6 SEAL
4 J910279 6 CLAMP
5 845-8080 6 BOLT, Hex Flg, M8 x 80, 8.8
6 J930391 1 PIPE INJECTION, No. 1
7 J930392 1 PIPE INJECTION, No. 2
8 J930393 1 PIPE INJECTION, No. 3
9 J920854 9 SCREW, Hex Hd, M5 x .8 x 20, w/LW
10 J991275 4 BRACKET
11 J917747 8 CLAMP
12 J919622 1 BRACE
13 J282942 2 BRACKET
14 J917746 2 CLAMP
15 J991277 1 BRACE
16 J991276 1 BRACE
17 J282942 1 BRACKET
18 J930394 1 PIPE INJECTION, No. 4
19 J930395 1 PIPE INJECTION, No. 5
20 J930396 1 PIPE INJECTION, No. 6
21 J903380 6 SEAL
22 J905307 6 BOLT, BANJO, M6 x 1 x 14.3
23 J920595 1 TUBE ASSY.
24 J924726 1 BOLT, BANJO
25 J918188 2 WASHER
26 515-2363 2 CLAMP, M6.3, Insul, 3/8″ Bolt

03-02 ANEROID AND WASTEGATE SYSTEM

Pos Part no. Qty Description
1 J924148 1 PLUG
2 217-432 1 PLUG, Hex Soc, 1/4″-18
3 J921594 1 PLUG
4 J902425 2 WASHER
5 J930789 1 TEE
6 222-21 1 FITTING, 7/16″-24 x 1/8″ NPTF
8 J903035 1 BOLT, BANJO, M12 x 24
7 J991512 1 TUBE
9 J990881 1 CONNECTION
10 87415913 2 WASHER, SEALING, 12 x 19 x 1,5 mm
14 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8
15 J938056 1 HOSE, 51 mm (2-1/8 in)
16 214-1704 2 CLAMP, HOSE, #4, 0.25/0.62 Type M Worm
19 J916779 1 HOSE, FLEXIBLE, 508 mm (20 in)
20 J945212 1 ELBOW, 7/16 90 deg fl x M10, To Cylinder Block, Inc. 29
21 J918002 1 BOLT, BANJO
22 J918190 2 WASHER, SEALING, 10 x 15,5 x 1 mm
23 844-10020 1 BOLT, Hex Flg, M10 x 20, 8.8
25 J935612 1 PIPE
26 J991038 1 HOSE, 254 mm (Cut To Length, 182 mm)
27 217-281 1 FITTING, 45є, 1/4″ Hose x 1/8″ NPTF, Barbed, 1/4 barb x 1/8 PT
28 214-1704 2 CLAMP, HOSE, #4, 0.25/0.62 Type M Worm
29 637-72081 1 O-RING, Cl 7, 8.1MM ID x 1.6 Thk

03-03 FUEL FILTER – PUMP, TRANSFER

Pos Part no. Qty Description
1 84140384 1 HEAD, FILTER, Filter Head
3 J906694 1 SEALRING, 70 mm
4 J906695 1 SEALRING, 14 mm
5 J903293 1 NUT, M16
6 J925955 1 ADAPTER
7 J930942 1 FILTER, FUEL
8 J931063 1 FILTER, FUEL
9 J930766 1 PIPE
10 87415913 2 WASHER, SEALING, 12 x 19 x 1,5 mm
11 J911446 1 BOLT, BANJO, M12 x 1.5 x 24
12 J939570 1 SCREW, BLEED
13 J918192 2 RING, PACKING, 14 x 20 x 1 mm
14 J924725 1 BOLT, BANJO
15 J936316 1 PUMP, FUEL
16 J939258 1 GASKET
17 J909310 2 SCREW
18 J918539 1 TUBE
19 87415913 2 WASHER, SEALING, 12 x 19 x 1,5 mm
20 J916361 1 BOLT, BANJO, M12 x 24
22 J930375 1 BRACE
23 283264A1 1 BOLT, M8 x 14; 10.9
24 J914711 1 CLIP

03-04 FUEL INJECTION – PUMP AND DRIVE

Pos Part no. Qty Description
1 J938383 1 PUMP, FUEL INJECTION, New, Inc. 2 – 17, MX210
1 J936239 1 PUMP, FUEL INJECTION, New, Inc. 2 – 17, MX240 And MX255
2 A77720 1 PIN
3 J928981 1 WASHER, LOCK
4 J912888 1 PLUG
5 87409051 1 VALVE
6 J918192 2 RING, PACKING, 14 x 20 x 1 mm
7 J929322 1 LEVER
8 628-6016 1 BOLT, Hex, M6 x 16, 10.9, Full Thd
9 691292C1 1 RETAINER
10 680187C1 1 O-RING
11 1808728C1 1 LEVER
12 J920922 1 WASHER, LOCK
13 J920921 1 NUT, M20 x 1,5
14 1808822C1 1 THUMB SCREW, M6 x 26
15 895-11006 1 WASHER, M6
16 892-11006 1 WASHER, LOCK, M6
17 829-1306 1 NUT, M6, Cl 10
18 J931380 1 GEAR
19 J926722 1 SEAL
20 86991263 4 STUD, M10 x 1.5 x 55, (2-5/32″)
21 825-2410 4 NUT, M10 x 1.5, Flg, Cl 8
22 J938091 1 SUPPORT
23 844-10020 2 BOLT, Hex Flg, M10 x 20, 8.8
24 J921357 1 HOLDER
25 J926273 1 SUPPORT
26 845-8090 2 BOLT, Hex Flg, M8 x 90, 8.8
27 J926781 1 SUPPORT
28 844-10040 1 BOLT, Hex Flg, M10 x 40, 8.8
29 845-8045 1 BOLT, Hex Flg, M8 x 45, 8.8, M8 x 45
30 J900589 1 NUT, M8
31 J924605 1 SEAL
34 J935740 1 BOLT, BANJO
35 J920622 1 BOLT, Hex Flg, M10 x 30, 10.9
36 87413196 1 BRACKET
37 844-10020 3 BOLT, Hex Flg, M10 x 20, 8.8
38 87420948 1 VALVE, SOLENOID, Includes 39 – 44
39 L53928 1 BALL JOINT
40 492-11025 1 WASHER, LOCK, 1/4″
41 425-154 1 NUT, Jam, 1/4″-28, G5
42 J925171 1 BOOT
43 473321C1 1 STRAP, CABLE, .098″ x 8″
44 J923887 1 SPRING
45 845-8020 1 BOLT, Hex Flg, M8 x 20, 8.8, Full Thd
46 J930683 1 NUT, LOCK, M5
47 97006C1 1 BOLT, M6 x 20 (Not Shown)

03-05 FUEL INJECTION – NOZZLE

Pos Part no. Qty Description
1 J909886 1 SEAL
2 J903380 1 SEAL
3 J939837 1 INJECTOR ASSY., New, Inc. 4 – 9, MX210
3 J931735 1 INJECTOR, FUEL SYSTEM, New, Inc. 4 – 9, MX240 And MX255
11 J923261 6 WASHER, 2,5 mm, MX210
11 J937142 6 SEAL, 1,5 mm, MX240 And MX255

03-06 HAND THROTTLE

Pos Part no. Qty Description
1 87622401 1 GRIP
2 293388A2 1 GRIP
3 368048A1 3 SCREW, M4 x 12
7 237486A1 1 WASHER
8 278816A3 1 CABLE
9 A67295 1 PLUG
10 60-2404T1 1 RETAINER
11 1974525C2 1 BALL JOINT
12 492-11010 1 WASHER, LOCK, #10
13 225-14210 1 NUT, #10-32
14 A75815 1 CLAMP
15 L40315 1 SHIM
16 224900A1 1 PLATE, LARGE
17 461-31016 2 SCREW, Hex Soc Hd, #10-24 x 1″, No. 10 x 1
18 230-4714 1 NUT, LOCK, 1/4″-28, GA, 1/4 NF
20 367607A1 1 BRACKET
23 239491A1 1 BUSHING
24 864-4035 2 SCREW, Hex Soc Hd, M4 x 35, 8.8
25 895-11004 2 WASHER, M4, (4.3 x 9 x 0.8 mm)
26 832-46404 2 NUT, LOCK, M4 x .7, Cl 8
27 258734A2 1 SUPPORT
28 259040A1 2 INSERT
29 811-6030 1 BOLT, CARRIAGE, Short NK, M6 x 30, Cl8.8, Full Thd
30 892-11006 2 WASHER, LOCK, M6
31 832-10406 1 NUT, LOCK, M6 x 1, Cl 8
35 320787A1 1 SUPPORT
36 854-10020 2 BOLT, Hex Flg, M10 x 20, 10.9
37 198834A2 1 SUPPORT
38 627-6016 2 BOLT, Hex, M6 x 16, 10.9
39 896-11006 2 WASHER, M6 x 13 x 2, HT
40 892-11006 2 WASHER, LOCK, M6
41 495-81022 1 WASHER, 17/32″ x 1 1/8″ x .060″
42 103-3350 1 RING, LOCKING, #50, .392″ Dia, E-Type
43 864-4025 2 SCREW, Hex Soc Hd, M4 x 25, 8.8, M4 x 25; 8,8
45 L18331 2 STRAP, CABLE, 15 in
50 258010A2 1 SWITCH, Transmission Shift
51 235676A1 1 CONNECTOR
52 473321C1 2 STRAP, CABLE, .098″ x 8″, 8 in
53 864-4012 1 SCREW, Hex Soc Hd, M4 x 12, 8.8

03-07 FOOT THROTTLE

Pos Part no. Qty Description
1 404659A4 1 FRAME
2 446487A2 1 LEVER
3 446488A1 1 TUBE ASSY.
4 297853A2 1 PEDAL
5 255291A1 1 PIN
6 256776A1 1 SPRING
7 895-11005 2 WASHER, M5 x 10 x 1
8 800-435 2 CIRCLIP, M5
9 1533540C1 2 EYEBOLT
10 895-11012 1 WASHER, M12 x 24 x 2.5
11 248913A2 1 SPRING
12 825-2408 3 NUT, M8 x 1.25, Flg, Cl 8
13 838-3528 1 PIN, M5 x 28, Coiled, 5 x 28 mm
14 800-316 1 CIRCLIP, M6, 6 mm
15 895-11006 1 WASHER, M6
17 3223258R2 1 CIRCLIP
18 295830A4 1 CABLE
19 461-31016 2 SCREW, Hex Soc Hd, #10-24 x 1″, No. 10 x 1
20 A75815 1 CLAMP
21 L40315 1 SHIM
22 224900A1 1 PLATE, LARGE
23 473321C1 3 STRAP, CABLE, .098″ x 8″
24 1971259C1 1 SPACER, 3/8 x 7/32
25 495-81107 2 WASHER, .281″ x 7/8″ x .060″, 9/32 x 7/8 x 3/64
26 495-81020 3 WASHER, 17/32″ x 1″ x .030″, 17/32 x 1 x 1/32, Use As Required

03-08 FUEL TANKS

Pos Part no. Qty Description
1 363279A3 1 SUPPORT
2 627-12025 4 BOLT, Hex, M12 x 25, 10.9
3 255028A4 1 TANK, Right Hand, 275 L (73 gal)
4 255029A4 1 FUEL TANK, Left Hand, 235 L (62 gal), Inc. 5 – 14
4 231242A7 1 FUEL TANK, Left Hand, 325 L (86 gal), Inc. 5 – 14
5 257349A1 1 CAP, FILLER
6 1251790C2 2 FITTING
7 238-5210 2 O-RING, -210, 70 Duro, .734″ ID x .139″ Thk
8 1251791C1 1 NUT
9 282708A1 1 FITTING
10 238-5214 1 O-RING, -214, 70 Duro, .984″ ID x .139″ Thk
11 282709A1 1 NUT
12 217-103 1 COCK, DRAIN, 1/4″ PT
13 217-290 1 FITTING, 90є, 1/2″ Hose x 3/8″ NPTF, Barbed
14 217-293 1 FITTING, 90є, 3/8″ Hose x 1/4″ NPTF, Barbed, 90 3/8 barb x 1/4 PT, 235 L (62 gal) Fuel Tank
14 217-125 1 FITTING, 3/8″ Hose x 1/4″ NPTF, Barbed, 3/8 x 1/4 in, 325 L (86 gal) Fuel Tank
15 283035A1 1 HOSE, , 235 L (62 gal) Fuel Tank
15 275798A1 1 HOSE, , 325 L (86 gal) Fuel Tank
16 315832A1 2 ANGLE, , 235 L (62 gal) Fuel Tank
17 905-10020 2 BOLT, Hex Serr Flg, M10 x 20
20 243779A4 3 PLATE, LARGE
21 555-5 6 BOLT, Hex Flg, M10 x 25, 8.8, Full Thd, M10 x 25; 8,8
22 295340A1 1 SUPPORT
23 857-10075 2 BOLT, Hex Flg, M10 x 75, 10.9, M10 x 70; 10.9
24 825-2410 2 NUT, M10 x 1.5, Flg, Cl 8
25 844-10030 2 BOLT, Hex Flg, M10 x 30, 8.8, Full Thd, M10 x 30; 8.8
26 258942A1 1 STRAP, SECURING
27 857-10075 1 BOLT, Hex Flg, M10 x 75, 10.9, M10 x 70; 10.9
28 825-2410 1 NUT, M10 x 1.5, Flg, Cl 8
29 627-12025 1 BOLT, Hex, M12 x 25, 10.9
35 301790A3 1 BRACKET
36 514-745 2 BOLT, Hex, M10 x 25, 8.8, Full Thd, M10 x 20; 8,8
37 829-1510 2 NUT, M10, Cl 10
40 87366602 1 GAUGE, FUEL, Fuel Level
41 255095A1 1 GROMMET
42 275800A1 1 VALVE STEM
43 255094A1 1 GROMMET
44 275799A2 1 HOSE
45 214-1544 2 CLAMP, HOSE, #44, 2.31/3.25 Type F Worm, W/liner, 2-5/16 x 3-1/4
46 214-1516 2 CLAMP, HOSE, #16, .81/1.50 Type F Worm, W/liner
48 275801A1 1 HOSE
49 214-1308 2 CLAMP, HOSE, #8, 1/2″, Spring, 1/2
50 316078A2 1 BREATHER
51 515-22159 1 CLAMP, 5/8″, Insul, 5/16″ Bolt
52 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8

03-09 FUEL LINES

Pos Part no. Qty Description
1 284735A2 1 HOSE, 1570 mm (61-13/16 in)
2 291260A2 1 CONDUIT, 1500 mm (59 in)
3 336427A1 1 COUPLING, Hose, 1/2 in
4 356413A3 1 HOSE, Fuel Filter Outlet, 1325 mm (52-11/64 in)
5 356415A2 1 CONDUIT, 1240 mm (48-13/16 in)
6 372110A1 1 DRAINCOCK/TAP, SUPPLY, Elbow, 90 Degree
7 214-1408 6 CLAMP, HOSE, #08, 0.50/0.91 Type F Worm
9 356412A1 1 HOSE, Fuel Filter Supply, 900 mm (35-7/16 in)
10 356414A1 1 CONDUIT, 830 mm (32-11/16 in)
11 217-348 2 FITTING, 90є, 1/2″ Hose x 3/4″-16 ORB Beaded
12 214-1706 1 CLAMP, HOSE, #6, 0.44/0.78 Type M Worm
14 336429A2 1 FILTER, FUEL, , See Figure 03-10
15 87414516 1 1215 mm (48 in), Cut From 194882A1
16 87414517 1 CONDUIT, 1145 mm (45 in), Cut From 291262A2
18 284736A3 1 HOSE, 4150 mm (163-3/8 in)
19 363250A2 1 CONDUIT, 4080 mm (160-5/8 in)
20 1348264C1 5 CLAMP, HOSE, 3/8 ID
21 169850C2 1 CLIP, CABLE
22 360525A1 1 HOSE, Filter Drain, 700 mm (27-9/16 in)

03-10 FUEL FILTER

Pos Part no. Qty Description
1 336429A2 1 FILTER, FUEL, Inc. 2 – 9
2 336430A1 1 FILTER, ELEMENT
3 336431A1 1 FRAME
4 336432A1 1 SEAL
5 336433A1 1 SEAL
6 369841A1 1 RETAINER
7 369842A1 1 COVER, FILTER
8 369843A1 1 GASKET
9 369844A1 1 DRAINCOCK/TAP, SUPPLY
10 844-8025 4 BOLT, Hex Flg, M8 x 25, 8.8
11 352416A2 1 SUPPORT
12 825-2408 4 NUT, M8 x 1.25, Flg, Cl 8
13 A169433 1 STRAP, SECURING

04-01 HARNESS – ENGINE

Pos Part no. Qty Description
1 87403845 1 HARNESS, Engine
2 237582A1 1 HORN
3 825-5148 1 NUT, M8, Flg Ser
4 614-8025 1 BOLT, Hex, M8 x 25, 8.8
6 194346A1 1 SENSOR, Air to Air Temperature
7 1983640C1 1 SWITCH, Air Filter
8 87403454 1 SENDER, TEMPERATURE, Coolant
9 193-1000 1 NUT, Keps, w/LW,#10-32, No. 10 NF
10 405439A1 1 SWITCH, PRESSURE, Oil
15 86983668 1 HARNESS, Engine Adapter
16 86985347 1 HARNESS, Solenoid to Starter
17 86983670 1 HARNESS, Alternator to Starter
18 87403339 2 STRAP, CABLE
20 515-23317 1 CLAMP, 1 1/4″, Insul, 3/8″ Bolt
21 614-8012 1 BOLT, Hex, M8 x 12, 8.8, Full Thd
22 229354A1 1 CLAMP
23 615-12020 1 BOLT, Hex, M12 x 20, 8.8, Full Thd
24 L18331 4 STRAP, CABLE, 15 in
26 284273A2 1 SWITCH, A/C HIGH PRESSURE, High Pressure A/C

04-02 POWER DISTRIBUTION

Pos Part no. Qty Description
1 441480A2 1 BOX, FUSE, Engine
2 87410072 2 BRACKET, Fuse Box
3 463-11012 4 SCREW, Hex Hd, #10-24 x 3/4″, No. 10 x 3/4
4 363-11028 4 SCREW, Hex Hd, #10-24 x 1 3/4″, No. 10 x 1-3/4
5 493-11020 8 WASHER, LOCK, Ext-Int Tooth, #10
6 416569A1 1 DIODE-ELEMENT
7 416570A1 5 RELAY
11 441479A2 1 HARNESS, Tractor Auxiliary Power
12 441483A1 1 CONNECTOR, TERMINAL, Auxiliary Power

04-03 HARNESS – CHASSIS

Pos Part no. Qty Description
3 844-12025 1 BOLT, Hex Flg, M12 x 25, 8.8
4 L11541 2 STRAP, CABLE
5 516-2395 2 CLAMP, J, 7/16″ Insul, 3/8″ Bolt, 3/8 ID
6 86985266 1 CONTROL UNIT, Transmission, Without Software
7 407118A2 1 CONTROL UNIT, Hitch, Without Software
8 411976A1 1 CONTROL UNIT, PTO/MFD/Differential Lock, Without Software
9 825-2408 3 NUT, M8 x 1.25, Flg, Cl 8
10 378802A1 1 COVER
11 446176A1 1 PLATE
12 840-1516 4 SCREW, Cross Pan Hd, M5 x 16, 4.8
13 895-11005 8 WASHER, M5 x 10 x 1
14 892-11005 4 WASHER, LOCK, M5
15 824-1405 4 NUT, M5, Cl 5
16 397496A1 1 CONNECTOR, ELEC, Passive Terminator
17 780-34319 3 SCREW, SELF TAPPING, Hex Wash Hd, M4.8 x 19
18 87521424 1 SENDER, TEMPERATURE, Transmission, See Figure 07-05
19 366867A2 1 HARNESS, Dual Speed PTO Sensor
20 87548197 1 SENSOR, Dual Speed PTO, Also Order 87651813 For Initial Replacement, See Figure 06-35
21 169850C2 2 CLIP, CABLE, Harness (Not Shown)
22 515-2195 1 CLAMP, 3/8″, Insul, 1/4″ Bolt, 3/8 ID (Not Shown)
23 614-6012 1 BOLT, Hex, M6 x 12, 8.8, (Not Shown)
24 829-1406 1 NUT, M6, Cl 10, (Not Shown)

04-04 HARNESS – REMOTE HYDRAULIC VALVE

Pos Part no. Qty Description
1 87406276 1 HARNESS, Remote Valve
2 313776A4 1 CONTROL UNIT, Remote Valve
3 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8

04-05 HARNESS – CAB

Pos Part no. Qty Description
1 87403844 1 HARNESS, Cab
2 437550A1 1 FLANGE, 102 Pin Connector
3 780-34319 4 SCREW, SELF TAPPING, Hex Wash Hd, M4.8 x 19
4 515-22190 2 CLAMP, 3/4″, Insul, 5/16″ Bolt
5 516-22127 1 CLAMP, J, 9/16″ Insul, 5/16″ Bolt, 1/2 ID
6 825-2408 4 NUT, M8 x 1.25, Flg, Cl 8

04-06 HARNESS – CAB ROOF, SHELF AND CD CHANGER

Pos Part no. Qty Description
1 87428931 1 HARNESS, Cab Roof
2 169850C2 3 CLIP, CABLE
5 372892A1 1 LAMP, Map, Inc. 16
7 1983391C1 1 LAMP, Dome, Inc. 8
8 E35556 1 BULB, 12V, 10w
9 1534229C1 1 SWITCH, DOOR, Door
10 765-14322 1 SCREW, SELF TAPPING, Oval Hd, M4.2 x 22
11 368143A1 1 LAMP, Console Illuminator, Inc. 12
12 D71346 1 LAMP, TAIL, No. 168
13 760-17316 2 SCREW, SELF TAPPING, Pan Hd, M4.2 x 16
14 177269A1 2 NUT
15 303433A1 1 HARNESS, CD Changer, If Equipped
16 373114A1 1 BULB

04-07 ELECTRICAL COMPONENT MOUNTING

Pos Part no. Qty Description
1 399428A5 1 PANEL
2 781-24820 3 SCREW, SELF TAPPING, Hex Flg Hd, M8 x 20
3 144417A1 2 BLOCK, CONNECTING
4 87414866 10 RELAY, 30 Amp
5 84150025 1 MODULE, Flasher
6 780-34319 2 SCREW, SELF TAPPING, Hex Wash Hd, M4.8 x 19
7 84206668 1 KIT, Relay, Inc. 8, 9, 22, 23
8 86639263 4 SCREW, Hex Wash Hd, M5 x 12
9 418485A1 1 SWITCH, SOLENOID, If Used
9 9802112 1 RELAY, If Used
10 780-34319 2 SCREW, SELF TAPPING, Hex Wash Hd, M4.8 x 19
11 193-1000 2 NUT, Keps, w/LW,#10-32, No. 10 NF
12 425-105 2 NUT, 5/16″-18, G5
13 492-11031 2 WASHER, LOCK, 5/16″
15 182163A1 2 CONNECTOR, ELEC
16 1983394C2 1 RELAY
17 440038A1 1 JUNCTION BLOCK
18 440572A1 1 FUSE, 100 Amp
19 760-14413 2 SCREW, SELF TAPPING, Pan Hd, M4.8 x 13
20 893-11008 4 WASHER, LOCK, Ext Tooth, M8
21 829-1408 2 NUT, M8, Cl 10
22 9824326 4 WASHER, M5
23 86512495 4 NUT, M5 x .8, Flg, Cl 8

04-08 ELECTRICAL COMPONENT MOUNTING – FUSES

Pos Part no. Qty Description
1 399428A5 1 PANEL
2 781-24820 3 SCREW, SELF TAPPING, Hex Flg Hd, M8 x 20
3 144421A1 2 BLOCK, CONNECTING
4 194319A1 2 TERMINAL
5 780-34319 2 SCREW, SELF TAPPING, Hex Wash Hd, M4.8 x 19
7 139719A1 1 CIRCUIT BREAKER, 15 Amp, Mini

04-09 A-POST COVER – INSTRUMENT CLUSTER

Pos Part no. Qty Description
1 444547A1 1 TRIM PANEL
2 376597A2 2 DECAL
3 1975782C1 1 SCREW, SELF TAPPING, Cross Truss Wash Hd, #10 x 5/8″
4 86989494 1 CLUSTER, INSTRUMENT, Without Software
5 358804A1 1 BEZEL
6 260-16516 6 SCREW, SELF TAPPING, Cross Pan Hd, #10 x 1″
7 177269A1 6 NUT
8 86990264 1 MODULE, Performance, Without Software
9 358296A1 1 PANEL, Blanking
10 245918C1 2 CAP, Blanking
11 227739A2 1 CONNECTOR, ELEC, Auxiliary Power, Inc. 12, 13
12 225164C1 1 CONNECTOR, ELEC
13 225162C1 1 PLUG, Dust
14 300655A1 1 SOCKET, POWER
15 324847A2 1 HARNESS, Monitor

04-10 CONTROLS – FRONT CONSOLE

Pos Part no. Qty Description
1 358672A1 1 COVER
2 427182A1 1 SWITCH, IGNITION, With Key
3 86989942 1 SWITCH, LIGHTS, Head
4 177250A1 1 SWITCH, LIGHTS, Work
5 1331046C2 1 KNOB
6 86989943 1 SWITCH, Ether
7 86000535 1 PLUG, 1.427″ x .62″, Plastic
8 1964831C2 1 SET OF 2 KEYS, (Not Shown)

04-11 CONTROLS – RIGHT HAND CONSOLE

Pos Part no. Qty Description
3 230098A1 1 PLATE
4 368048A1 4 SCREW, M4 x 12
8 86989947 1 SWITCH, 5th Remote
9 256305A2 1 POTENTIOMETER, Flow Control, 5th Remote, Inc. 10
10 A39888 2 NUT, 3/8-32
11 187820A1 1 KNOB
15 86989950 1 SWITCH, Creep Speed
16 86989948 1 SWITCH, MFD
17 86989963 1 SWITCH, Differential Lock
18 409603A2 1 SWITCH, PTO
19 86990406 1 SWITCH, Hitch Control
20 86989960 1 SWITCH, Slip Limit Control
21 256305A2 1 POTENTIOMETER, Draft Control, Inc. 22
22 A39888 1 NUT, 3/8-32
23 314601A1 1 BUTTON
24 256304A2 1 POTENTIOMETER, Hitch Position
25 192231A1 1 NUT, 1/4 in
26 248087A1 1 LEVER
27 411821A3 1 LEVER ASSY.
28 256303A1 1 STUD
29 829-1406 1 NUT, M6, Cl 10, M6; 10.9
31 223433A1 3 KNOB
35 232869A5 1 PANEL, With Hitch
35 238290A4 1 PANEL, Without Hitch
36 760-14316 2 SCREW, SELF TAPPING, Pan Hd, M4.2 x 16
45 87454949 1 UNIT, Without Software
47 864-4012 4 SCREW, Hex Soc Hd, M4 x 12, 8.8
48 864-4025 2 SCREW, Hex Soc Hd, M4 x 25, 8.8, M4 x 25; 8,8
50 258010A2 1 SWITCH, Transmission Shift
51 235676A1 1 CONNECTOR
52 86989945 1 SWITCH, Programmable Shift
53 86989949 1 SWITCH, Autoshift
54 86989951 1 SWITCH, Scraper
55 411705A3 1 KNOB, PTO Switch
56 406315A2 1 DECAL

04-12 CONTROLS – RIGHT FENDER CONSOLE, WITHOUT ATC

Pos Part no. Qty Description
1 409304A2 1 PANEL
2 278316A2 2 CLIP
3 86989944 1 SWITCH, Ride Control, Standard
3 86989964 1 SWITCH, Ride Control, Pickup Hitch, Latch
7 87414325 1 SWITCH, Beacon-Strobe
10 432239A1 1 LIGHTER, CIGARETTE, Inc. 11
11 437324A1 1 BULB
10 82022823 1 PLATE, Rubber Plug, Without Lighter (Not Shown)
12 92100C2 11 SWITCH, Blower Motor
13 326282A1 1 POTENTIOMETER, Cab Temperature
14 87405636 1 SWITCH, Air Conditioning, On/Off
15 302118A1 1 COVER
16 92115C2 1 SWITCH, Front Wiper
17 1331046C2 3 KNOB
18 86989939 1 SWITCH, WINDSHIELD WIPER, Rear
19 280627A1 1 SWITCH, MIRROR ADJUSTMENT, Mirror
20 280628A1 1 PLUG

04-13 ALTERNATOR – MOUNTING

Pos Part no. Qty Description
1 125849A1 1 ALTERNATOR, 135 amp, See Figure 04-14
2 86975356 1 PULLEY
4 844-12150 1 BOLT, Hex Flg, M12 x 150, 8.8, M12 x 150; 8.8
5 9804279 1 NUT, M12 x 1.75, Flg, Cl 8
8 426-820 1 BOLT, Hex, 1/2″-13 x 1 1/4″, G8, Full Thd
9 492-11044 1 WASHER, LOCK, 7/16″
10 425-147 1 NUT, Jam, 7/16″-14, G5, 7/16
11 892-11004 1 WASHER, LOCK, M4
12 825-1404 1 NUT, M4, Cl 8
13 892-11005 1 WASHER, LOCK, M5
14 824-1405 1 NUT, M5, Cl 5
15 394717A4 1 SUPPORT
16 895-11010 3 WASHER, M10 x 20 x 2
17 628-10030 3 BOLT, Hex, M10 x 30, 10.9, Full Thd

04-14 ALTERNATOR ASSEMBLY – 135 AMPERE

Pos Part no. Qty Description
1 1964731C1 1 HOUSING
3 1964737C1 1 BUSHING
4 3079389R1 1 CAPACITOR
5 840-1510 1 SCREW, Cross Pan Hd, M5 x 10
9 1964733C1 1 REGULATOR
10 1964968C1 1 BRUSH
11 1964734C1 2 SPRING
12 A187504 2 SCREW
13 1964738C1 1 KIT, REPAIR
14 140546A1 1 GASKET
15 140545A1 1 RING
16 1964732C1 1 RECTIFIER
17 A186194 2 SCREW, Sltd Truss Hd, M4 x 18, w/LW
18 140548A1 1 STATOR
19 1964728C1 1 ROTOR
20 140543A1 1 RING
21 1964730C1 1 BEARING, BALL
22 495-21063 1 WASHER, 9/16″, 5/8 x 1-15/32 x 7/64
23 131-56 1 NUT, LOCK, 5/8″-18, GB, 5/8 NF
26 1964727C1 1 PLATE
27 1964726C1 1 BEARING, BALL
28 1964725C1 1 HOUSING
29 140549A1 4 SCREW
30 140541A1 4 SCREW
31 1964729C1 1 SPACER
32 1964736C1 1 FAN
34 86975356 1 PULLEY

04-15 STARTER – MOUNTING

Pos Part no. Qty Description
1 193432A2 1 MOTOR, , See Figure 04-16
2 868-12040 3 SCREW, 12 pt, Flg Hd, M12 x 40, 12.9, 12 Point, M12 x 40; 12.9
3 896-11012 3 WASHER, M13.5 x 24.5 x 3, HT
4 829-1412 1 NUT, M12, Cl 10
5 892-11012 1 WASHER, LOCK, M12
6 258820A1 1 SCREW, M5 x 8
7 892-11005 1 WASHER, LOCK, M5

04-16 STARTER ASSEMBLY

Pos Part no. Qty Description
1 258884A1 1 YOKE
2 258885A1 1 ARMATURE, Inc. 2A, 2B
3 258840A1 1 CLUTCH ASSEMBLY
9 258841A1 1 HOUSING
11 258871A1 1 KIT, SERVICE, Terminal
12 258869A1 1 KIT, SERVICE, Terminal
13 258874A1 1 PLUNGER
16 258877A1 1 TERMINAL CONNECTOR, Solenoid
17 141353A1 1 BUSHING
18 A49806 1 BRUSH HOLDER, Inc. 19
20 258880A1 1 FRAME
21 211-1311 1 BALL, 11/32″ Dia, 200, CRS
22 A47232 1 SPRING, 2-13/16
23 A49810 1 GEAR
24 A47235 5 ROLLER
25 A47236 1 RETAINER
26 A49805 1 COVER
27 104594A1 1 BOLT, 7 x 144 mm
28 104593A1 1 BOLT, 7 x 206 mm
30 829-1412 1 NUT, M12, Cl 10
31 141360A1 1 RETAINER
32 892-11012 1 WASHER, LOCK, M12
33 298253A1 2 RIM
34 A49809 1 PINION
35 141361A1 4 SCREW
36 A49807 2 BRUSH
37 A49808 2 BRUSH
38 258820A1 1 SCREW, M5 x 8
39 258883A1 1 BUSHING
40 825-1412 1 NUT, M12, Cl 8
41 1546500C1 1 SEAL
42 495-81252 1 WASHER, #12, (Flat, 1/4″ x 9/16″ x 1/16″)
43 A47130 1 O-RING
44 332475A1 1 BOLT

04-17 SOLENOID – STARTER

Pos Part no. Qty Description
2 178148A1 1 COVER
3 183038A1 1 SWITCH, SOLENOID, Order 178149A1
4 896-11006 2 WASHER, M6 x 13 x 2, HT
5 892-11006 2 WASHER, LOCK, M6
6 829-1406 2 NUT, M6, Cl 10, M6; 10.9
7 193-1000 1 NUT, Keps, w/LW,#10-32, No. 10 NF
8 231-5145 2 NUT, Flg, USR, 5/16″-18
9 257176A3 1 CABLE, BATTERY (NEG)
10 868-12040 1 SCREW, 12 pt, Flg Hd, M12 x 40, 12.9, M12 x 40; 12.9
11 397496A1 1 CONNECTOR, ELEC, Passive Terminator
12 1975782C1 2 SCREW, SELF TAPPING, Cross Truss Wash Hd, #10 x 5/8″
13 131-642 2 NUT, Tinn, U, #10, No. 10
14 868-12040 1 SCREW, 12 pt, Flg Hd, M12 x 40, 12.9, 12 Point, M12 x 40; 12.9
15 896-11012 1 WASHER, M13.5 x 24.5 x 3, HT

04-18 BATTERY, BATTERY BOX AND CABLES

Pos Part no. Qty Description
1 BMF31G 2 BATTERY, DRY, 12V, Not for UK
1 ZKA1000012 2 BATTERY, WET, UK Only
2 255675A1 2 ANGLE BAR
3 246157A1 4 TRUSS ROD
4 255728A1 4 PLATE, SUPPORT
5 825-5148 4 NUT, M8, Flg Ser
6 238016A3 1 COVER
7 394133A1 4 KNOB
10 239127A3 1 CABLE ASSY., Positive
11 240557A1 1 STUD
12 814-20070 1 BOLT, Hex, M20 x 70, 8.8, M20 x 70
13 896-11020 1 WASHER, M20 x 37.5 x 4, HT, 22 x 37 x 4 mm
14 1331939C1 1 SPACER
15 87406303 1 CABLE, Ground
16 614-12025 1 BOLT, Hex, M12 x 25, 8.8
17 896-11012 1 WASHER, M13.5 x 24.5 x 3, HT
18 318864A1 4 SEAL, Toolbox
20 87400261 1 BOX, TOOL
21 255821A2 1 SUPPORT
22 905-6012 4 BOLT, Hex Serr Flg, M6 x 12, M6 x 12
23 825-5146 4 NUT, M6, Flg Ser
24 82013836 1 PIN, LOCK
25 86992713 1 STRAP, GROUND

04-19 WINDSHIELD WIPER ASSEMBLY – FRONT AND REAR

Pos Part no. Qty Description
9 895-11020 2 WASHER, M20 x 37 x 3
10 L112087 1 NUT
11 825-1408 1 NUT, M8, Cl 8
14 892-11006 2 WASHER, LOCK, M6
15 84122637 1 WIPER ARM
16 614-6012 2 BOLT, Hex, M6 x 12, 8.8
17 401109A3 1 CAGE
18 87673380 1 WIPER BLADE

04-20 WINDSHIELD WASHER – FRONT AND REAR

Pos Part no. Qty Description
3 307130A1 1 COVER
4 196830A1 2 GROMMET
5 1964696C2 1 PUMP, Front
6 1964828C1 1 PIPE, 1145 mm (45-1/8 in) Cut From 1968141CX
7 3229749R1 1 NOZZLE CAP, Front
8 516-2295 4 CLAMP, J, 7/16″ Insul, 5/16″ Bolt, 3/8 ID
9 614-8020 2 BOLT, Hex, M8 x 20, 8.8
10 895-11008 2 WASHER, M8 x 16 x 1.6
11 196831A1 1 PLUG
15 1964696C2 1 PUMP, Rear
16 1968058C1 1 HOSE, Cut From 1968141CX
17 233105A1 1 HOSE, 250 mm (10 in) Cut From 1968141CX
18 K307050 1 VALVE
19 3229749R1 1 NOZZLE CAP, Rear
20 87410368 1 BRACKET, Used With Severe Duty Air Cleaner
21 825-2408 1 NUT, M8 x 1.25, Flg, Cl 8

04-21 HEADLAMPS

Pos Part no. Qty Description
1 87429390 1 HEADLAMP, RH, Right Hand, Inc. 35, 36
2 87429389 1 HEADLAMP, LH, Left Hand, Inc. 35, 36
3 779-14619 6 SCREW, SELF TAPPING, Hex Hd, M6.3 x 19, M6,3 st x 19
4 495-21031 6 WASHER, 1/4″, 5/16 x 3/4 x 1/16
5 436058A2 1 HARNESS
6 411632A1 1 GROMMET
7 516-22127 6 CLAMP, J, 9/16″ Insul, 5/16″ Bolt, 1/2 ID
8 93199C1 2 FASTENER
9 1975782C1 4 SCREW, SELF TAPPING, Cross Truss Wash Hd, #10 x 5/8″
10 96900C1 4 NUT, U, #10-16, Panel type
15 232454A2 1 LAMP, WORK, Center, Work Lamp, Halogen, Inc. 36
16 779-14619 4 SCREW, SELF TAPPING, Hex Hd, M6.3 x 19, M6,3 st x 19
17 495-21031 4 WASHER, 1/4″, 5/16 x 3/4 x 1/16
35 91967C1 1 BULB
36 323093A1 1 BULB, 885-12V, Work Lamp

04-22 LAMPS – WIDE TRANSPORT

Pos Part no. Qty Description
1 303128A1 1 SUPPORT, Left Hand
2 400042A1 4 HANDLE
3 514-636 4 BOLT, Hex Serr Flg, M8 x 30, M8 x 30
4 321647A2 2 RETAINER
5 P35448 4 RIVET
6 442017A1 1 LIGHT ASSY., Right Hand, Shown, Inc. 7 – 17, 19
6 442018A1 1 LIGHT ASSY., Left Hand, Inc 7 – 17, 19
7 410109A1 1 TUBE, Inner
8 297221A1 2 DECAL, Red
9 297223A1 2 DECAL, Yellow
10 410110A1 1 TUBE, Outer
11 353734A1 1 LIGHT, WARNING, Right Hand, Shown, Inc. 12 – 14
11 353735A1 1 LIGHT, WARNING, Left Hand, Inc. 12 – 14
12 233561A1 2 O-RING
13 232212A1 2 LENS
14 A41264 1 BULB, #1156, 12V
16 569-3 2 SCREW, Hex Soc Flat Hd, M5 x 10, 10.9, M5 x 10; 10.9
17 400039A1 1 KNOB
19 321663A1 4 PAD, SLIDING

04-23 LAMPS – FRONT WORK

Pos Part no. Qty Description
1 300182A2 1 SUPPORT, Right Hand
2 300184A3 1 BRACKET, Left Hand
3 514-637 2 BOLT, Hex, M8 x 35, 8.8, Full Thd
4 256402A1 2 WASHER, 9 x 17 x 1,6 mm
5 301891A2 2 LAMP, Work Lamp, Inc. 15, See Figure 04-26
6 895-18010 2 WASHER, M10 x 18 x 1.6
7 832-10410 2 NUT, LOCK, M10 x 1.5, Cl 8
8 222136A1 2 CONNECTOR, ELEC, 2 Pin
9 222848A1 2 CONNECTOR, ELEC
10 300185A2 1 COVER
15 1312210C2 1 BULB, 12V, 55W
16 P35448 2 RIVET, M8
17 387169A1 2 CONDUIT, 75 mm, Cut From 387171A1
18 387281A1 4 STRAP, SECURING
19 391623A1 1 SEAL

04-24 LAMPS – CAB ROOF

Pos Part no. Qty Description
2 279220A1 1 LIGHT ASSY., RH, Front, Work & Warning
3 279219A1 1 LIGHT ASSY., LH, Front, Work & Warning
4 279223A1 1 LIGHT, WARNING, RH, Rear Warning; Lens NSS
5 279224A1 1 LIGHT, WARNING, Left Hand Rear, Warning Lamp; Lens NSS
6 840-1612 10 SCREW, Cross Pan Hd, M6 x 12, 4.8
7 178345A1 2 LIGHT, WORK, Work Lamp, See Figure 04-26
8 A41264 4 BULB, #1156, 12V
9 323094A1 2 BULB, 894-12V
10 96901C1 2 GROMMET
11 895-18010 4 WASHER, M10 x 18 x 1.6
12 832-10410 2 NUT, LOCK, M10 x 1.5, Cl 8

04-25 LAMPS – REAR FENDER AND REMOTE HITCH SWITCH

Pos Part no. Qty Description
1 87415023 1 LIGHT ASSY., Right Hand, Combination
2 87415024 1 LAMP, TAIL, Left Hand, Combination
3 840-1612 6 SCREW, Cross Pan Hd, M6 x 12, 4.8
4 279916A1 2 BULB
5 86991727 2 HARNESS
6 87517414 2 SOCKET, LAMP
15 896-11012 2 WASHER, M13.5 x 24.5 x 3, HT
16 832-10412 2 NUT, LOCK, M12 x 1.75, Cl 8
23 323094A1 1 BULB, 894-12V
24 347610A1 1 ANCHOR
26 86994387 2 HARNESS, WIRE, Hitch Switch Extension
27 220415A2 2 SWITCH, Hitch Remote
28 220416A2 2 CLAMP, Hitch Switch Retainer

04-26 WORK LAMPS – ROOF AND REAR FENDERS

Pos Part no. Qty Description
1 260-54312 2 SCREW, SELF TAPPING, Cross Pan Hd, #6 x 3/4″
2 1964806C1 1 BEZEL
3 360866A1 1 LENS
4 1312210C2 1 BULB, 12V, 55W
6 222136A1 2 CONNECTOR, ELEC
7 222848A1 2 CONNECTOR, ELEC, Wedge
8 895-18010 2 WASHER, M10 x 18 x 1.6
9 832-10410 2 NUT, LOCK, M10 x 1.5, Cl 8
11 260-54312 2 SCREW, SELF TAPPING, Cross Pan Hd, #6 x 3/4″
12 1964806C1 1 BEZEL
13 276498A1 1 LENS
14 1312210C2 1 BULB, 12V, 55W
18 895-18010 4 WASHER, M10 x 18 x 1.6
19 832-10410 2 NUT, LOCK, M10 x 1.5, Cl 8
21 260-54312 2 SCREW, SELF TAPPING, Cross Pan Hd, #6 x 3/4″
24 1312210C2 2 BULB, 12V – 55W
26 225315C1 2 CONNECTOR, ELEC
27 225318C1 2 WEDGE
28 896-11012 2 WASHER, M13.5 x 24.5 x 3, HT
29 832-10412 2 NUT, LOCK, M12 x 1.75, Cl 8
31 447754A2 1 LAMP, WORK, HID
32 87473404 1 BALLAST, Assembly, HID, Inc. 33, 34
33 87475204 1 BALLAST
34 86993699 1 HARNESS, WIRE, Ballast to Rear
35 87473403 1 JUMPER
36 840-1516 3 SCREW, Cross Pan Hd, M5 x 16, 4.8
37 892-11005 3 WASHER, LOCK, M5
38 825-2405 3 NUT, M5 x .8, Flg, Cl 8

04-27 LAMP – STROBE

Pos Part no. Qty Description
2 87419456 1 LENS, Strobe Lamp
4 87414325 1 SWITCH, Beacon-Strobe
7 182045A1 2 GROMMET
8 447666A1 1 HARNESS, Dual Strobe Jumper

04-28 LAMP – BEACON

Pos Part no. Qty Description
2 192809A1 1 LENS, Amber
3 3125705R1 1 BULB, Beacon
7 87414325 1 SWITCH, Beacon-Strobe
9 182045A1 2 GROMMET
10 447666A1 1 HARNESS, Dual Beacon Jumper

04-29 RADIOS, SPEAKERS AND ANTENNAS

Pos Part no. Qty Description
1 87714993 1 RADIO, AM/FM/WB, If Equipped
1 355623A2 1 RADIO, AM/FM Stereo, With Cassette Tape Player, If Equipped
1 325061A2 1 RADIO, AM/FM/WB, With Cassette Tape, CD Changer Ready
2 87621241 2 SPEAKER, 5-1/4 in Coaxial
3 87576280 2 SPEAKER, 5-1/4 in Woofer, Rear
4 760-17316 16 SCREW, SELF TAPPING, Pan Hd, M4.2 x 16
5 177269A1 16 NUT
6 409426A3 1 ANTENNA, 3-Wire
7 893-11008 1 WASHER, LOCK, Ext Tooth, M8, Antenna Bracket
8 829-1408 2 NUT, M8, Cl 10, Ground Wire
9 404694A2 1 CABLE, B/B Radio Antenna, If Equipped
10 182045A1 1 GROMMET
11 177269A1 8 NUT, Used With 9, Not Illustrated
12 761-17325 8 SCREW, SELF TAPPING, Pan Hd, M4.2 x 25, Used with 9, Not Illustrated
15 317688A1 1 PLAYER, COMPACT DISC, 6-Disc, Inc, 16
16 317691A1 1 MAGAZINE
17 303433A1 1 HARNESS, CD Player to Radio
18 355299A2 1 BRACKET, Left Hand
19 355298A2 1 BRACKET, Right Hand
20 543-702 4 SCREW, Phil Flat Hd, M5 x 10, 4.8, M5 x 10
21 761-17325 4 SCREW, SELF TAPPING, Pan Hd, M4.2 x 25

04-30 GROUND SPEED SENSOR

Pos Part no. Qty Description
1 228760A1 1 RADAR, Sensor, True Ground Speed
2 814-6100 4 BOLT, Hex, M6 x 100, 8.8
3 895-11006 4 WASHER, M6
4 825-5146 4 NUT, M6, Flg Ser
5 L18331 1 STRAP, CABLE, 15 in
6 412360A1 1 SUPPORT

04-31 IMPLEMENT CONNECTORS AND MOUNTING

Pos Part no. Qty Description
1 87574425 1 BRACKET, Footing, Trailer Brake, Electric Conn.
2 844-10025 2 BOLT, Hex Flg, M10 x 25, 8.8, Full Thd
5 87413002 1 BRACKET, SUPPORTING
6 844-8020 3 BOLT, Hex Flg, M8 x 20, 8.8
7 402431A2 1 ADAPTER, 7 Pin
8 844-8020 2 BOLT, Hex Flg, M8 x 20, 8.8
9 825-2408 2 NUT, M8 x 1.25, Flg, Cl 8
10 323597A1 1 CONNECTOR, ELEC, Implement
11 779-14619 4 SCREW, SELF TAPPING, Hex Hd, M6.3 x 19, M6.3 x 19
12 109511A1 1 ALARM, Backup Alarm
13 840-1612 2 SCREW, Cross Pan Hd, M6 x 12, 4.8
14 87403848 1 HARNESS, Backup Alarm
15 86990278 1 SUPPORT, With 7 Pin Connector Only
16 844-8020 2 BOLT, Hex Flg, M8 x 20, 8.8

04-32 ISO 11783 HARNESS AND MONITOR

Pos Part no. Qty Description
1 402065A2 1 HOLDER, Monitor
2 103226A1 1 CLAMP, Monitor Mounting
3 514-633 2 BOLT, Hex, M8 x 30, 8.8, Full Thd
4 256402A1 4 WASHER, Special, 9 x 17 x 1,6 mm
5 832-10408 2 NUT, LOCK, M8 x 1.25, Cl 8
6 84814032 1 MONITOR, CONTROL, Without Software
7 416591A1 1 MODULE, Without Software
8 87406980 1 PLATE, Mounting
9 843-2625 2 SCREW, Phil Flat Hd, M6 x 25, 4.8, M6 x 25
10 892-11006 2 WASHER, LOCK, M6
11 829-1406 2 NUT, M6, Cl 10
12 825-2408 2 NUT, M8 x 1.25, Flg, Cl 8
13 86992014 1 HARNESS, Inside Cab
14 86992135 1 HARNESS, Outside Cab
15 779-14619 4 SCREW, SELF TAPPING, Hex Hd, M6.3 x 19, M6,3 st x 19

05-01 STEERING WHEEL AND COLUMN

Pos Part no. Qty Description
1 361024A3 1 CAP
3 825-11414 1 NUT, M14 x 1.5, Cl 8
4 895-11014 1 WASHER, M14 x 28 x 2.5
5 224818A3 1 STEERING WHEEL
7 406697A2 1 STEERING COLUMN, , See Figure 05-02
8 1977448C2 1 WASHER
9 366073A1 1 PLATE
10 434177A1 4 ISOLATOR
11 832-10410 4 NUT, LOCK, M10 x 1.5, Cl 8
12 307559A1 1 SEAL
13 295191A3 1 PEDAL
14 1533540C1 2 EYEBOLT
15 295192A1 1 SHAFT
16 277059A1 1 CLIP
17 496-81028 8 WASHER, 13/32″ x 1 1/4″ x .134″, HDN
18 614-10035 4 BOLT, Hex, M10 x 35, 8.8, Full Thd
19 296775A2 1 SEAL
20 401251A4 1 BRACKET
21 825-2408 4 NUT, M8 x 1.25, Flg, Cl 8
22 895-11010 4 WASHER, M10 x 20 x 2
23 323657A1 1 PAD
24 86993721 1 CONTROL, , See Figure 06-26
25 329677A1 8 RETAINER
28 295478A1 4 SPACER
29 370105A2 4 BOLT
30 P741441 4 SPACER

05-02 STEERING COLUMN ASSEMBLY

Pos Part no. Qty Description
1 87400095 1 KIT, SERVICE, Springs
2 87400096 1 KIT, SERVICE, Tilt Lock
3 318934A1 1 PACKAGE, Bearings
4 87400097 1 KIT, SERVICE, Lever
5 87400098 1 KIT, SERVICE, Cover
6 87400099 1 KIT, SERVICE, Bellows

05-03 STEERING SYSTEM – MFD

Pos Part no. Qty Description
1 445303A1 1 PUMP, Steering
2 87401122 1 ELBOW, 11/16 fc sl x 12 Or, Inc. 3
3 637-63093 1 O-RING, Cl 6, 9.3MM ID x 2.2 Thk
5 87401120 1 HOSE
7 238-6012 2 O-RING, -012, 90 Duro, .364″ ID x .070″ Thk
8 451056A1 1 TUBE ASSY.
11 87401124 2 ELBOW, 13/16 fc sl x 18 Or, Inc. 12
12 637-63153 1 O-RING, Cl 6, 15.3MM ID x 2.2 Thk
14 87401123 2 ELBOW, 13/16 fc sl x 18 Or, Inc. 15
15 637-63153 1 O-RING, Cl 6, 15.3MM ID x 2.2 Thk
17 87401117 2 HOSE
18 238-6014 2 O-RING, -014, 90 Duro, .489″ ID x .070″ Thk
19 433591A1 1 TUBE ASSY.
20 700-102 1 CONNECTOR, HYD., 13/16″-16 ORFS x M18 x 1.5 ORB, Incl. 22, 23
22 637-63153 1 O-RING, Cl 6, 15.3MM ID x 2.2 Thk
23 238-6014 1 O-RING, -014, 90 Duro, .489″ ID x .070″ Thk
25 437015A1 1 TUBE ASSY.
26 86597761 1 CONNECTOR, HYD., 13/16″-16 ORFS x M27 x 2 ORB, Incl. 27, 28
27 637-64236 1 O-RING, Cl 6, 23.6MM ID x 2.9 Thk
28 238-6014 1 O-RING, -014, 90 Duro, .489″ ID x .070″ Thk
30 87401118 2 HOSE ASSY.
32 700-412 2 TEE, 13/16″-16 ORFS x M18 x 1.5 ORB Run, Inc. 33, 34
33 637-63153 1 O-RING, Cl 6, 15.3MM ID x 2.2 Thk
34 238-6014 2 O-RING, -014, 90 Duro, .489″ ID x .070″ Thk
35 249817A2 2 HOSE
36 700-304 2 ELBOW, 90є, 11/16″-18 ORFS x M14 x 1.5 ORB, Incl. 37, 38
37 637-63113 1 O-RING, Cl 6, 11.3MM ID x 2.2 Thk
38 238-6012 1 O-RING, -012, 90 Duro, .364″ ID x .070″ Thk
39 220064A1 2 PLUG, M14 x 1.5, ORB, Incl. 40
40 637-63113 1 O-RING, Cl 6, 11.3MM ID x 2.2 Thk
45 1546024C1 1 CLAMP, 2 piece
46 384870A1 2 PLATE, 9 x 20 x 1,6 mm
47 384871A1 1 PLATE, M8; 10
48 844-8045 1 BOLT, Hex Flg, M8 x 45, 8.8
49 515-23127 2 CLAMP, 1/2″, Insul, 3/8″ Bolt
50 387161A1 3 CLAMP
51 895-15008 3 WASHER, M8 x 20 x 1.6
52 814-8050 2 BOLT, Hex, M8 x 50, 8.8
53 448560A1 1 PLATE, RETAINING
54 403534A2 1 BRACKET
55 555-1 1 BOLT, Hex Flg, M8 x 16, 8.8
57 408412A1 5 CONDUIT
58 86988840 1 BRACKET
59 614-10016 2 BOLT, Hex, M10 x 16, 8.8, Full Thd
60 614-8020 2 BOLT, Hex, M8 x 20, 8.8
61 829-1408 1 NUT, M8, Cl 10
62 86988838 1 BRACKET

05-04 FRONT AXLE – MOUNTING, MFD

Pos Part no. Qty Description
1 87400196 1 PIN ASSY., Inc. 2
2 219-92 2 NIPPLE, LUBE, 90є, 1/8″ NPT x .76″ lg, Drive, Grease
3 87400202 2 SEAL
4 87677299 1 PLATE, 130 mm
5 857-12035 2 BOLT, Hex Flg, M12 x 35, 10.9
7 87433501 2 BUSHING
8 87686589 1 PLATE, 90 mm
9 896-16012 2 WASHER, M12 x 28.5 x 4, HT

05-05 FRONT AXLE DRIVE SHAFT – MFD, WITHOUT DIFFERENTIAL LOCK

Pos Part no. Qty Description
1 395734A1 1 HALF SHAFT, Right Hand, Shown, Inc. 2 – 12
1 395735A1 1 AXLE, Left Hand, Inc. 2 – 12
2 395741A1 1 SHAFT, LONG, Right Hand
2 395743A1 1 SHAFT, LONG, Left Hand
3 395738A1 2 SPIDER, U-JOINT, Inc. 4 – 6
7 395740A1 1 YOKE
8 395737A1 1 YOKE, Inc. 9 – 12
9 1961753C1 1 SEAL
10 1277405C1 1 RING
12 1287608C1 1 SEAL
13 302957A1 2 SEAL, OIL
14 302956A1 2 SEAL, OIL
15 302958A1 2 BUSHING, LARGE

05-06 MFD AXLE HOUSING ASSEMBLY – STANDARD WITH 10 BOLT HUB, WITHOUT DIFFERENTIAL LOCK

Pos Part no. Qty Description
1 87307643 1 AXLE, Complete With Differential And Planetaries, Inc. 2 – 53, Axle BSN Z7RZ02024
1 87588819 1 AXLE, Complete With Differential And Planetaries, Inc. 2 – 53, Axle ASN Z7RZ02024
3 221-887 2 PLUG, 3/4
4 295163A2 1 KNUCKLE, STEERING, Right Hand, Inc. 5 – 7
4 295162A2 1 KNUCKLE, STEERING, Left Hand, Inc. 5 – 7
6 235628A1 1 BUSHING
7 128647A1 1 SEAL
8 382635A1 3 RETAINER
9 377919A1 4 BEARING, Inc. 10, 11
12 1277270C1 4 SEAL, OIL
13 87440524 1 RETAINER, If Equipped (Shown)
14 310960A1 4 KIT, SHIM, Inc. 14
15 378409A1 4 CAP
16 896-11014 12 WASHER, M12 x 28.5 x 3, HT
17 627-14045 12 BOLT, Hex, M14 x 45, 10.9, Full Thd
18 219-1 4 NIPPLE, LUBE, 1/8″-27 x .66 lg
19 615-6012 1 BOLT, Hex, M6 x 12, 8.8, Full Thd, If Equipped
20 896-11014 16 WASHER, M12 x 28.5 x 3, HT
21 627-14045 16 BOLT, Hex, M14 x 45, 10.9, Full Thd
22 87455778 1 BALL JOINT, Left Hand Threads, Inc. 23 – 25
23 87455806 1 NUT, SLOTTED, M22
24 87455807 1 FITTING, Grease
28 87455777 1 NUT, M36, Left Hand Threads
29 87455775 1 TUBE
30 87455776 1 NUT, M36, Right Hand Threads
31 87455779 1 BALL JOINT, Right Hand Threads, Inc. 32 – 34
33 87455807 1 FITTING, Grease
34 87455806 1 NUT, SLOTTED, M22
35 432-820 2 PIN, SPLIT (COTTER), 1/8″ x 1 1/4″
36 432-820 2 PIN, SPLIT (COTTER), 1/8″ x 1 1/4″
37 292565A1 2 PIN, LARGE
39 281914A1 2 ROD, Steering Stop, Short, 3 Hole
40 87404993 2 PIN, AXLE
45 297333A2 2 BLOCK ASSY.
46 844-12070 4 BOLT, Hex Flg, M12x 70, 8.8
47 80299 4 WASHER, 5/8″
48 829-1412 4 NUT, M12, Cl 10
49 352782A1 1 STRAP
50 863-8020 2 SCREW, Hex Soc Hd, M8 x 20, 12.9
52 87433501 2 BUSHING, (Not Shown)
53 353-77 8 PLUG, Cap, .576″ OD, (Not Shown)

05-07 MFD AXLE HOUSING ASSEMBLY – STANDARD WITH 12 BOLT HUB, WITHOUT DIFFERENTIAL LOCK

Pos Part no. Qty Description
1 87454945 1 AXLE, Complete With Differential And Planetaries, Inc. 2 – 55
2 87404249 1 HOUSING
3 221-887 2 PLUG, 3/4
4 292564A2 1 KNUCKLE, STEERING, Right Hand, Inc. 5 – 7
4 292560A2 1 KNUCKLE, STEERING, Left Hand, Inc. 5 – 7
6 235628A1 1 BUSHING
7 128647A1 1 SEAL
8 281937A1 3 RETAINER
9 368728A1 4 BEARING, Inc. 10, 11
12 281939A1 4 SEAL
13 87440529 1 RETAINER, If Equipped
14 313557A1 4 KIT, SHIM, Inc. 14
15 378410A1 4 CAP
16 896-11014 12 WASHER, M12 x 28.5 x 3, HT
17 627-14045 12 BOLT, Hex, M14 x 45, 10.9, Full Thd
18 219-1 4 NIPPLE, LUBE, 1/8″-27 x .66 lg
19 615-6012 1 BOLT, Hex, M6 x 12, 8.8, Full Thd, If Equipped
20 896-11014 16 WASHER, M12 x 28.5 x 3, HT
21 627-14045 16 BOLT, Hex, M14 x 45, 10.9, Full Thd
22 87455742 1 BALL JOINT, Left Hand Threads, Inc. 23 – 25
23 87455741 1 NUT, M38, Left Hand Threads
24 87455807 1 FITTING, Grease
28 87455806 1 NUT, SLOTTED, M22
29 87455737 1 TUBE
30 87455739 1 NUT, M38, Right Hand Threads
31 87455743 1 BALL JOINT, Right Hand Threads, Inc. 32 – 34
33 87455807 1 FITTING, Grease
34 87455806 1 NUT, SLOTTED, M22
35 432-820 2 PIN, SPLIT (COTTER), 1/8″ x 1 1/4″
36 432-820 2 PIN, SPLIT (COTTER), 1/8″ x 1 1/4″
37 292565A1 2 PIN, LARGE
39 281914A1 2 ROD, Steering Stop, Short, 3 Hole
40 87404993 2 PIN, AXLE
45 297333A2 2 BLOCK ASSY.
46 844-12070 4 BOLT, Hex Flg, M12x 70, 8.8
47 80299 4 WASHER, 5/8″
48 829-1412 4 NUT, M12, Cl 10
49 352782A1 1 STRAP
50 863-8020 2 SCREW, Hex Soc Hd, M8 x 20, 12.9
54 87433501 2 BUSHING, (Not Shown)
55 353-77 8 PLUG, Cap, .576″ OD, (Not Shown)

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