CASE 2366 IH Axial – Flow Combine

CASE 2366 IH Axial – Flow Combine — parts list, part 1 of 8

5,916 part numbers across 236 assemblies, transcribed from the catalogue above and split over 8 pages. Search a page for a part number to find the assembly it belongs to; the page links are below the list.

02-01(01) RADIATOR – FAN SHROUD – BSN JJC0255700

Pos Part no. Qty Description
1 194951A1 1 RADIATOR
2 A170241 1 CAP, RADIATOR, 15 psi
3 251462A1 1 SHROUD
7 220742A1 2 SEAL, Radiator To Shroud, 865 mm (34 in), Cut From 1974883CX
9 409-7512 8 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
10 495-81001 8 WASHER, 5/16″, 3/8 x 1-1/8 x 1/16
11 488837C1 8 NUT, 5/16
12 1970536C1 2 SEAL, 875 mm (34-1/2 in), Cut From 195917C1
13 86982771 1 VALVE, 1/4 PT
14 R29799 2 SHOCK ABSORBER
15 434-736 2 BOLT, CARRIAGE, Short NK, 7/16″-14 x 2 1/4″, G5
16 495-81013 4 WASHER, .469″ x 1 3/4″ x .120″
17 231-1447 2 NUT, LOCK, 7/16″-14, GB
18 195095A2 1 SUPPORT, Lower Front
19 195096A1 1 SUPPORT, Rear
20 409-7620 2 BOLT, Hex Flg, 3/8″-16 x 1 1/4″, Serr
21 231-5146 2 NUT, Flg, USR, 3/8″-16
22 495-81140 2 WASHER, 13/32″ x 1 1/4″ x .060″
23 199953C1 2 SCREW, SELF TAPPING, Hex Wash Hd, 5/16″-18 x 13/16″
24 492-11031 2 WASHER, LOCK, 5/16″
25 495-81001 2 WASHER, 5/16″, 3/8 x 1-1/8 x 1/16
26 195297A1 1 HOSE, LARGE, Engine Outlet, Radiator, Upper
27 214-3240 2 CLAMP, HOSE, 1.75/2.625 HD Worm, W/liner
28 1979382C2 1 HOSE, Engine Inlet, Radiator, Lower, 660 mm (26 in)
29 214-3248 2 CLAMP, HOSE, 2.25/3.125 HD Worm, W/liner
30 217-151 1 FITTING, 3/8″ Hose X 1/4″ NPTF Beaded, Vent
31 1960764C1 1 HOSE, 560 mm (22-1/8 in)
32 214-1706 2 CLAMP, HOSE, #6, 0.44/0.78 Type M Worm
36 195094A2 1 SUPPORT, Upper Front
37 199953C1 1 SCREW, SELF TAPPING, Hex Wash Hd, 5/16″-18 x 13/16″
38 409-7516 1 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
39 231-5145 1 NUT, Flg, USR, 5/16″-18

02-01(02) RADIATOR – FAN SHROUD – ASN JJC0255700

Pos Part no. Qty Description
1 411567A3 1 RADIATOR, Inc. 2 – 9
3 451398A1 1 TANK, Radiator Top
4 451397A1 1 TANK, Radiator Lower
5 450624A2 1 CHANNEL, LH
6 450625A2 1 CHANNEL, RH
8 614-8012 8 BOLT, Hex, M8 x 12, 8.8, Full Thd
9 87000188 1 GASKET
10 411572A1 2 BRACKET, Radiator Isomount
11 844-8016 6 BOLT, Hex Flg, M8 x 16, 8.8
12 434177A1 2 ISOLATOR
13 87417447 1 SHROUD, Fan
14 86983602 1 HOSE, LARGE, Radiator Upper
15 87408811 1 TUBE, Inc. 16, 17
17 87402765 1 HOSE, Radiator 2-1/4″ ID
18 214-3248 4 CLAMP, HOSE, 2.25/3.125 HD Worm, W/liner
19 86982771 1 VALVE, Drain Cock
20 217-1034 1 REDUCER, 1/4″-18 Male NPTF x 1/8″-27 Female NPTF
21 241173A1 1 FITTING, 1/8″ PT x 5/16″ Hose
22 87408617 1 HOSE, Radiator Drain, Cut 4850 mm (191 in) From Bulk Hose 86989959
23 614-8035 2 BOLT, Hex, M8 x 35, 8.8
24 495-81120 2 WASHER, .344″ x 1 1/4″ x .120″, 11/32 x 1-1/4 x 1/8
25 825-5148 2 NUT, M8, Flg Ser
26 1327545C1 8 SCREW, 5/16″
27 87411126 1 WIPER, Assy, Radiator, Inc. 28 -35
28 87411125 1 BLADE, Radiator Wiper
29 149261C91 1 BEARING, BALL
30 100-21156 1 RING, SNAP, 1.562″, Int, #156
31 87404678 1 SUPPORT
32 433-624 1 BOLT, CARRIAGE, Short NK, 3/8″-16 x 1 1/2″, G5
33 495-61041 3 WASHER, 3/8″ x 1″ x .063″
34 87404683 1 BUSHING
35 231-5146 1 NUT, Flg, USR, 3/8″-16
36 87420911 2 SEAL, Seal, Radiator, Cut 340 mm (13-3/8 in) From 1319664C3
37 87420912 4 SEAL, Seal, Radiator, Cut 70 mm (2-3/4 in) From 1319664C3
38 87420945 1 SOCKET, BALL, Seal, Radiator, Cut 217 mm (8-1/2 in) From 1319664C3
39 87415941 1 Seal, Fan Shroud, Cut 4005 mm (157-5/8 in) From 1319664C3
7 895-15008 8 WASHER, M8 x 20 x 1.6

02-02 ROTARY AIR SCREEN BAFFLE SEALS – BSN JJC0255700

Pos Part no. Qty Description
1 1977159C1 1 SUPPORT, Left Hand
2 1977160C1 1 SUPPORT, Right Hand
3 1977161C1 1 SUPPORT, Left Hand Rear
4 1977162C1 1 SUPPORT, Right Hand Rear
5 1977163C1 2 PLATE, LARGE, Side, 300 mm (11-13/16 in)
6 1977164C1 2 STRIP, Rear, 165 mm (6-1/2 in)
7 1977165C1 2 SEAL, Side, 304 mm (12 in)
8 1977166C1 2 SEAL, Rear, 203 mm (8 in)
9 409-748 12 BOLT, Hex Flg, 1/4″-20 x 1/2″, Serr
10 231-4144 12 NUT, LOCK, 1/4″-20, GB
11 194224C1 1 BAFFLE ASSY., See Figure 02-05, Ref. 6

02-03 RADIATOR CLEANING FAN

Pos Part no. Qty Description
1 1345399C1 1 FAN
2 559205R91 1 BEARING
3 1345404C1 1 SUPPORT
4 409-7516 2 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
5 495-81253 4 WASHER, .344″ x 7/8″ x 120″, 11/32 x 7/8 x 1/16
6 231-5145 2 NUT, Flg, USR, 5/16″-18
7 1345403C1 2 SUPPORT
8 409-7516 2 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
9 409-7520 4 BOLT, Hex Flg, 5/16″-18 x 1 1/4″, Serr, 5/16 x 1-1/4
10 495-81253 8 WASHER, .344″ x 7/8″ x 120″, 11/32 x 7/8 x 1/16
11 231-5145 6 NUT, Flg, USR, 5/16″-18

02-04(01) COOLANT RECOVERY SYSTEM – BSN JJC0255700

Pos Part no. Qty Description
1 194951A1 1 RADIATOR, See Figure 02-01 (01)
2 251245A1 1 RESERVOIR, COOLANT EXPNSN, Includes 3
3 238903A1 1 CAP, FILLER
4 300085A2 2 HOSE, 1330 mm (52-3/8″), Cut from L126767
5 322140A1 3 CLAMP
6 409-7416 4 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
7 495-81109 4 WASHER, .281″ x 1″ x .048″, 9/32 x 1 x 3/64
8 231-5144 8 NUT, Flg, USR, 1/4″-20
9 515-23317 1 CLAMP, 1 1/4″, Insul, 3/8″ Bolt
10 515-23127 2 CLAMP, 1/2″, Insul, 3/8″ Bolt

02-04(02) DEAERATION SYSTEM – ASN JJC0255700

Pos Part no. Qty Description
1 87403849 1 TANK, Deaeration Assy, Includes 2 – 6
2 87403850 1 TANK, Deaeration
3 279476A1 1 SENSOR, Coolant Probe
4 238-6115 1 O-RING, -115, 90 Duro, .674″ ID x .103″ Thk
5 86990536 1 LENS, Sight
6 86990537 1 NUT, Lens Retainer
7 87109814 1 CAP, FILLER, Deaeration Tank
8 418212A3 1 SUPPORT, Rear
9 409-7612 4 BOLT, Hex Flg, 3/8″-16 x 3/4″, Serr
10 231-5146 4 NUT, Flg, USR, 3/8″-16
11 516-23127 1 CLAMP, J, 9/16″ Insul, 3/8″ Bolt
12 225-14210 2 NUT, #10-32
13 80684 2 WASHER, LOCK, #10
14 87408617 1 HOSE, 4850 mm (191 in), Cut From 86989959
15 214-1406 3 CLAMP, HOSE, #06, .44/.78 Type F Worm
16 86989649 2 HOSE, FLEXIBLE, Deaeration, Cut 900 mm (35-3/8″) from Bulk Hose 86989959
17 87029779 2 SEAL, Cut 287 mm (11-5/16 in) From196707C1
18 87063C3 1 SEAL, Cut 422 mm (16 in) from 196707C1
19 87404884 1 HOSE, LARGE, Deareation Supply, Cut 940 mm (37 in) From Bulk Hose 86989961
20 214-1516 2 CLAMP, HOSE, #16, .81/1.50 Type F Worm, W/liner
21 217-375 1 FITTING, 1″ Hose X 3/4″ NPTF Beaded

02-05(01) ROTARY AIR SCREEN – BSN JJC0255700

Pos Part no. Qty Description
1 1957272C2 1 FAN
2 234067A3 1 SHAFT
3 1317755C6 1 ADAPTER
4 256873 17 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
4 409-7516 2 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
5 231-5145 23 NUT, Flg, USR, 5/16″-18
6 194224C1 1 BAFFLE ASSY.
7 151-558 3 RIVET, Pop, 3/16″ x .450″, 3/16 x 1/2
8 104235 4 RIVET, FH, 3/16″ x 1/2″
9 234279A1 1 SUPPORT
10 477-82508 8 SCREW, Sltd Serr Truss Hd, 1/4″-20 x 1/2″, 1/4 x 1/2; 8
11 231-5144 8 NUT, Flg, USR, 1/4″-20
12 194221C2 2 STAY
13 477-73112 8 BOLT, Slotted Tr Hd, 5/16″-18 x 3/4″
14 231-5145 8 NUT, Flg, USR, 5/16″-18
15 164605C1 2 PLATE, LARGE
17 434-512 4 BOLT, CARRIAGE, Short NK, 5/16″-18 x 3/4″, G5, Full Thd
18 495-81112 4 WASHER, .344″ x 3/4″ x .120″, 11/32 x 3/4 x 7/64
19 492-11031 4 WASHER, LOCK, 5/16″
20 425-105 4 NUT, 5/16″-18, G5
21 455957R92 2 BEARING
22 455958R11 2 COLLAR
23 H333534 4 FLANGE
24 477-73112 6 BOLT, Slotted Tr Hd, 5/16″-18 x 3/4″
25 231-5145 6 NUT, Flg, USR, 5/16″-18
26 279083A1 1 SIEVE, Includes: Ref. 27 – 29
27 231-5144 6 NUT, Flg, USR, 1/4″-20
28 477-82508 6 SCREW, Sltd Serr Truss Hd, 1/4″-20 x 1/2″, 1/4 x 1/2; 8
29 151-218 12 RIVET, Tr Hd, 3/16″ x .281″, Alum.
30 409-7512 7 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
32 1338011C1 1 RING
33 151-509 12 RIVET, Pop, 3/16″ x .325″, 3/16 x 5/16
34 164615C92 1 BRUSH, Includes: Ref. 35 – 38
35 164616C1 1 ANGLE
36 164617C1 1 ANGLE
37 463-11016 1 SCREW, Hex Hd, #10-24 x 1″
38 86625057 1 NUT, LOCK, #10-24, GB
39 106666A1 1 NUT, 3/8

02-05(02) ROTARY AIR SCREEN METAL DOOR ASSY – ASN JJC0255700

Pos Part no. Qty Description
1 87413638 1 DOOR, Cooler Access, BTW JJC0255700 & JJC0256341
1 87430947 1 DOOR, Cooler Access, ASN JJC0256400
2 87413881 1 GUIDE, Door Latch
3 409-7812 1 BOLT, Hex Flg, 1/2″-13 x 3/4″, Serr, 1/2 x 3/4
4 231-5148 5 NUT, Flg, USR, 1/2″-13
5 1329715C1 1 HANDLE
6 434-624 1 BOLT, CARRIAGE, Short NK, 3/8″-16 x 1 1/2″, G5, 3/8 x 1-1/2
7 495-51053 1 WASHER, 1/2″, 17/32 x 1 x 1/16
8 186646C1 1 SPACER, 5/8″ Tube x 15/16″
9 231-5146 1 NUT, Flg, USR, 3/8″-16
10 87430707 2 SPACER, Hinge, ASN JJC0256400
11 87417094 2 HINGE
12 409-7512 28 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
13 231-5145 28 NUT, Flg, USR, 5/16″-18
14 87413905 1 HINGE, , BTW JJC0255700 & JJC0256341
14 87425804 1 HINGE, Shown, ASN JJC0256400
15 86985597 2 WASHER, Special, ASN JJC0256400
16 495-81116 7 WASHER, .344″ x 1″ x .060″, 11/32 x 1 x 1/16
17 87413836 1 COVER, Door Hinge, BTW JJC0255700 & JJC0256341
17 87425802 1 COVER, Door Hinge, Shown, ASN JJC0256400
18 231-5144 9 NUT, Flg, USR, 1/4″-20
19 87412953 1 BRACKET, Blockoff Assy
20 409-7412 6 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr, 1/4 x 3/4
21 485093C1 1 CLAMP
22 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
23 87413830 1 SUPPORT
24 435624A1 1 MOTOR, HYDRAULIC, Rotary Screen, See Figure 08-42
25 87021006 4 BOLT, Hex Flg, M10 x 16, 10.9, Full Thd, M10 x 16; 10.9
26 864-8016 1 SCREW, Hex Soc Hd, M8 x 16, 8.8
27 87413134 1 HUB, Rotary Air Screen
28 857-10025 6 BOLT, Hex Flg, M10 x 25, 10.9, Full Thd, M10 x 25; 10.9
29 87412956 1 SUPPORT, Inner Baffle
30 87413898 1 SUPPORT, Screen Door
31 427-4077 1 PIN, CLEVIS, 1/4″ x .770″, , BSN JJC0256341
31 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr, 1/4 x 3/4, ASN JJC0256400
32 432-412 1 PIN, SPLIT (COTTER), 1/16″ x 3/4″, , BSN JJC0256341
32 231-4144 1 NUT, LOCK, 1/4″-20, GB, , ASN JJC0256400
33 87413927 2 SUPPORT
34 1301560C2 1 STIFFENER
35 515-25476 1 CLAMP, 1 7/8″, Insul, 1/2″ Bolt, , BSN JJC0256341
36 86984222 2 PAD
37 306132C1 1 STRAP, CABLE, .30″ x 14.5″, 15 in

02-05(03) ROTARY AIR SCREEN PLASTIC DOOR ASSY – ASN JJC0256400

Pos Part no. Qty Description
1 87430947 1 DOOR, Cooler Access
2 87413881 1 GUIDE, Door Latch
3 409-7812 1 BOLT, Hex Flg, 1/2″-13 x 3/4″, Serr, 1/2 x 3/4
4 231-5148 5 NUT, Flg, USR, 1/2″-13
5 1329715C1 1 HANDLE
6 434-624 1 BOLT, CARRIAGE, Short NK, 3/8″-16 x 1 1/2″, G5, 3/8 x 1-1/2
7 495-51053 1 WASHER, 1/2″, 17/32 x 1 x 1/16
8 186646C1 1 SPACER, 5/8″ Tube x 15/16″
9 231-5146 1 NUT, Flg, USR, 3/8″-16
10 87430707 2 SPACER, Hinge
11 87417094 2 HINGE
12 409-7512 20 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
13 231-5145 20 NUT, Flg, USR, 5/16″-18
14 87413905 1 HINGE, , BTW JJC0255700 & JJC0256341
14 87425804 1 HINGE, Hinge Support, ASN JJC0256400
15 86985597 2 WASHER, Special
16 495-81116 7 WASHER, .344″ x 1″ x .060″, 11/32 x 1 x 1/16
17 87413836 1 COVER, , BTW JJC0255700 & JJC0256341
17 87425802 1 COVER, COVER Door Hinge, Shown, ASN JJC0256400
18 231-5144 9 NUT, Flg, USR, 1/4″-20, (5)
19 87413896 1 BRACKET, Blockoff Assy
20 409-7412 6 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr, 1/4 x 3/4
21 485093C1 1 CLAMP
22 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
23 87413830 1 SUPPORT
24 435624A1 1 MOTOR, HYDRAULIC, Rotary Screen
25 87021006 4 BOLT, Hex Flg, M10 x 16, 10.9, Full Thd, M10 x 16; 10.9
26 412506A1 1 HUB
27 864-8016 1 SCREW, Hex Soc Hd, M8 x 16, 8.8
28 87409347 1 SUPPORT, Inner Baffle
30 427-4077 1 PIN, CLEVIS, 1/4″ x .770″, , BSN JJC0256341
30 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr, , ASN JJC0256400
31 432-412 1 PIN, SPLIT (COTTER), 1/16″ x 3/4″, , BSN JJC0256341
29 87413898 1 SUPPORT
31 231-5144 1 NUT, Flg, USR, 1/4″-20, , ASN JJC0256400
32 87407751 1 BRACKET
33 87407737 2 BRACKET
34 87408568 4 BEARING, BALL, Roller
35 444034A2 1 SUPPORT, Roller
36 411-416 4 BOLT, CARRIAGE, Short NK, 1/4″-20 x 1″, G2, 1/4 x 1
37 86984222 2 PAD
38 857-10025 3 BOLT, Hex Flg, M10 x 25, 10.9, Full Thd, M10 x 25; 10.9
39 306132C1 1 STRAP, CABLE, .30″ x 14.5″

02-05(04) METAL ROTARY AIR SCREEN ASSY, WITH VERTICAL DIRT CHUTE AND BRUSHES – BTW JJC0255700 & JJC0256341

Pos Part no. Qty Description
1 87413638 1 DOOR, Cooler Access, See Figure 02-05 (02)
3 87418044 1 SCREEN, Rotary Air
4 87417475 1 BAND, Assy
5 87413544 2 BOLT, Drawbolt Ring
6 477-82508 4 SCREW, Sltd Serr Truss Hd, 1/4″-20 x 1/2″
7 231-5144 4 NUT, Flg, USR, 1/4″-20
8 495-81114 2 WASHER, .344″ x 3/4″ x 060″
9 425-105 4 NUT, 5/16″-18, G5
10 151-559 3 RIVET, Pop, 3/16″ x .700″
11 87412949 1 SHEET
12 87408561 2 SEAL
13 87408560 2 BAR
14 409-7412 16 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr
15 231-4144 12 NUT, LOCK, 1/4″-20, GB
16 1977166C1 2 SEAL, Baffle Rear
17 1977164C2 2 STRIP
18 87413136 1 BRUSH, Inner
19 87412286 1 SUPPORT, Dirt Chute Rear
20 87412289 1 PANEL, Upper
21 409-7512 6 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
22 231-5145 13 NUT, Flg, USR, 5/16″-18
23 87412288 1 PANEL, Lower
24 488837C1 2 NUT, Speed
25 477-73108 6 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1/2″
26 256873 3 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
27 87412287 1 SUPPORT, Dirt Chute Front
28 414883A2 1 BRUSH
29 87413935 1 SUPPORT, Horizontal
30 231-5144 2 NUT, Flg, USR, 1/4″-20
31 87414124 1 BRUSH, Angled
32 86976657 1 SEAL, Rotary Screen
33 86976658 1 CLAMP
34 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
35 231-1444 1 NUT, LOCK, 1/4″-20, GB

02-05(05) METAL ROTARY AIR SCREEN ASSY, WITH DIRT DROP BOX AND BRUSHES – ASN JJC0256400

Pos Part no. Qty Description
1 87430947 1 DOOR, Cooler Access, See Figure 02-05 (02)
3 87418044 1 SCREEN, Rotary Air
4 87417475 1 BAND, Assy
5 87413544 2 BOLT, Drawbolt Ring
6 477-82508 4 SCREW, Sltd Serr Truss Hd, 1/4″-20 x 1/2″, 1/4 x 1/2
7 231-5144 8 NUT, Flg, USR, 1/4″-20, (5)
8 495-81114 2 WASHER, .344″ x 3/4″ x 060″, 11/32 x 3/4 x 1/16
9 425-105 4 NUT, 5/16″-18, G5
10 390747A1 3 RIVET
11 87412949 1 SHEET, Blockoff Assy
12 87408561 2 SEAL
13 87408560 2 BAR
14 409-7412 19 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr, 1/4 x 3/4; 5
15 231-4144 12 NUT, LOCK, 1/4″-20, GB
16 1977166C1 2 SEAL, Baffle Rear
17 1977164C2 2 STRIP
18 87413136 1 BRUSH, Inner
19 87432971 1 CHUTE, Chute, Rear
20 87432970 1 CHUTE, Front
21 87432973 1 CHUTE, Lower
22 87432972 1 STRAP, Chute
23 87412289 1 PANEL, Chute, Upper
24 87413935 1 SUPPORT, Horizontal Brush
25 414883A2 1 BRUSH
26 87414124 1 BRUSH, Angled
27 409-7512 13 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
28 231-5145 18 NUT, Flg, USR, 5/16″-18
29 256873 3 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
30 477-73108 2 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1/2″, 5/16 x 1/2
31 87429394 1 SEAL
32 86976658 1 CLAMP
33 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
34 231-1444 1 NUT, LOCK, 1/4″-20, GB
35 1327979C1 1 MOLDING, Cut 15 mm (6 in) From 196707C1

02-05(06) PLASTIC ROTARY AIR SCREEN ASSY, WITH DIRT DROP BOX AND BRUSHES – ASN JJC0256400

Pos Part no. Qty Description
1 87430947 1 DOOR, Cooler Access, See Figure 02-05 (02)
2 87409302 1 SCREEN, Assy Rotary Air, Plastic Coarse Mesh, Inc. 3, 4A, 5A, 6
3 87410086 1 SUPPORT, Frame Assy
6 86983638 145 CLIP, Screen Locking
7 87409151 1 SHEET, Blockoff Assy
8 87412677 1 BRUSH, Inner
9 87429394 1 SEAL
10 86976658 1 CLAMP
11 409-7416 1 BOLT, Hex Flg, 1/4″-20 x 1″, Serr
12 231-1444 1 NUT, LOCK, 1/4″-20, GB
13 87432971 1 CHUTE, Chute, Rear
14 87432970 1 CHUTE, Chute, Front
15 87432973 1 CHUTE, Chute, Lower
16 87432972 1 STRAP
17 87412289 1 PANEL, Chute, Upper
18 414883A2 1 BRUSH
19 87414124 1 BRUSH, Angled
20 409-7512 13 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
21 231-5145 16 NUT, Flg, USR, 5/16″-18
22 256873 3 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
23 477-82508 2 SCREW, Sltd Serr Truss Hd, 1/4″-20 x 1/2″, 1/4 x 1/2
24 231-5144 4 NUT, Flg, USR, 1/4″-20, (5)
25 409-7412 2 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr, 1/4 x 3/4; 5
26 87301188 1 BAR, PACKAGE, Disrupter Bars, Hardware and Instructions

02-06(01) ROTARY AIR SCREEN CHUTE – BSN JJC0255700

Pos Part no. Qty Description
1 275780A1 1 TRAP DOOR
2 477-73108 57 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1/2″, 5/16 x 1/2
3 231-5145 89 NUT, Flg, USR, 5/16″-18
4 1347460C1 2 SEAL, 648 mm (25-1/8″)
6 1302494C2 1 LATCH
7 199953C1 20 SCREW, SELF TAPPING, Hex Wash Hd, 5/16″-18 x 13/16″
8 495-61041 11 WASHER, 3/8″ x 1″ x .063″
9 492-11031 5 WASHER, LOCK, 5/16″
10 256873 13 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
11 1317704C1 1 SUPPORT
12 1302758C1 1 PLUG, 89 mm OD
14 1968548C1 1 SUPPORT
15 1979918C1 1 HANDLE
16 495-81024 1 WASHER, 17/32″ x 1 1/4″ x .060″, 17/32 x 1-1/4 x 1/16
17 231-5148 6 NUT, Flg, USR, 1/2″-13
18 1347430C1 1 SUPPORT
19 1968546C2 1 SUPPORT
20 1338012C1 1 BRUSH
21 151-507 2 RIVET, Pop, 1/8″ x .575″, 1/8 x 1/2
22 477-73112 5 BOLT, Slotted Tr Hd, 5/16″-18 x 3/4″
23 1970461C1 2 GROMMET, 1-3/8 x 2 x 5/16
24 256873 6 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
25 182995A1 1 BAR
26 1315674C2 1 SUPPORT
27 1979728C2 1 SUPPORT
31 205-77 2 BUTTON, HOLE PLUG, 11/32″, 11/32 ID
32 95-21044 2 WASHER, 3/8″, 7/16 x 1 x 5/64
33 221469A1 1 SEAL, 40-1/4 inch (1022 mm), Long, Cut From 1319691C1
34 195083A4 1 DEFLECTOR
35 195080A5 1 GUIDE
36 195084A2 1 ANGLE BAR, Deflector
37 433707A1 1 SHEET, Lower Rear
38 259844A1 1 SHEET, Screen Chute, Rear
39 291266A1 1 SUPPORT
40 195082A3 1 SHEET
41 195085A3 1 GUIDE
42 195090A2 1 SHEET
43 220743A1 2 RUBBER SEAL, 865 mm (34 in.), Cut from F43996
44 291263A1 1 COVER
45 291264A1 1 PLATE, LARGE
46 409-7516 8 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
47 256873 8 BOLT, Hex Flg, 5/16″-18 x 1/2″, Serr
48 259983A2 1 SUPPORT
49 229626A1 1 CYLINDER, 19 ID x 200 mm strk
50 1340345C1 2 PIN, BALL
51 231-5145 3 NUT, Flg, USR, 5/16″-18
52 409-7512 1 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr

02-06(02) COOLER BOX ASSY – ASN JJC0255700

Pos Part no. Qty Description
1 87423403 1 BOX, Cooler Box
2 87432788 1 SEAL, DOOR
3 411567A3 1 RADIATOR, See Figure 02-01
4 87411126 1 WIPER, Radiator, See Figure 02-01
5 844-8016 6 BOLT, Hex Flg, M8 x 16, 8.8
6 614-8035 4 BOLT, Hex, M8 x 35, 8.8
7 495-81120 4 WASHER, .344″ x 1 1/4″ x .120″, 11/32 x 1-1/4 x 1/8
8 434177A1 4 ISOLATOR
9 825-5148 4 NUT, M8, Flg Ser
10 411573A2 1 AFTERCOOLER, Charge Air Cooler
11 413012A1 1 BRACKET
12 409-7512 8 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
13 231-5145 8 NUT, Flg, USR, 5/16″-18
14 87419198 2 SEAL Fan Shroud
15 248-2146 2 GROMMET, 5/8″ ID x 7/8″ Groove Dia
16 87107420 1 GROMMET
17 198826C1 1 GROMMET
18 131-137 3 NUT, Ret, 5/16″-18
19 410009A1 8 NUT, 5/16
20 87414310 1 HINGE
21 450736A1 2 LATCH, RH Trim Door
22 353-478 4 PLUG
23 87413877 1 TUBE, RH Rear Latch
24 87413880 1 HOUSING, Door Latch
25 141224A1 1 LATCH
26 87435C1 1 MOLDING
27 413-416 2 BOLT, Hex, 1/4″-20 x 1″, G5
28 403388A1 4 WASHER, SPECIAL, 3/8 x 1-1/4 x 1/8
29 495-61041 2 WASHER, 3/8″ x 1″ x .063″
30 231-4246 2 NUT, LOCK, 3/8″-16, GB
31 496-21081 2 WASHER, 13/16″ x 1 1/2″ x .179″, HDN
32 432-1224 2 PIN, SPLIT (COTTER), 3/16″ x 1 1/2″
33 409-7516 2 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
34 131-440 8 NUT, Retainer 5/16, Bolt Pushon, Not Illustrated

02-06(03) COOLER BOX ASSY – ASN JJC0255700

Pos Part no. Qty Description
1 87423403 1 BOX, Cooler Box
2 87429529 1 BRACKET
3 87423364 2 SUPPORT, Oil Cooler
4 187884C1 2 SEAL, Cut 2 Inches From 187885C1
5 87429534 2 CHANNEL
6 439-5880 2 PIN, HEADED, 1/2″ x 5″, 1/2 x 5
7 480523R1 2 SPLIT PIN/SAFETY PIN
8 449408A1 1 BRACKET, Cross Brace
9 87000778 1 PLUG
10 409-7512 28 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
11 231-5145 38 NUT, Flg, USR, 5/16″-18
15 353-410 2 PLUG, Dome, .875″ hole, Nylon
16 416766A2 1 COOLER, Oil/Fuel
19 87412207 1 WIPER, Assy, Charge Air Cooler, Includes 20 – 23
21 87412206 1 SUPPORT
22 362804 2 BEARING ASSY
23 282857A1 2 DECAL, Connector Cover, Not Illustrated
24 87408871 2 CLAMP
25 443-13116 2 SCREW, Cross Flat Hd, 5/16″-18 x 1″
26 231-5345 2 NUT, LOCK, Flg, 5/16″-18, 5/16
27 409-7516 3 BOLT, Hex Flg, 5/16″-18 x 1″, Serr
28 87413776 1 SUPPORT, Oil Cooler Prop, Includes: 29 – 32
29 87413775 1 ROD
30 87413774 1 SUPPORT
31 439-5832 1 PIN, HEADED, 1/2″ x 2″
32 136-159 1 PIN, SPLIT (COTTER), Int, 3/16 x .080″
33 87109195 2 BUMPER
34 515-25476 3 CLAMP, 1 7/8″, Insul, 1/2″ Bolt
35 495-81116 7 WASHER, .344″ x 1″ x .060″, 11/32 x 1 x 1/16
36 231-5144 2 NUT, Flg, USR, 1/4″-20, (5)

02-07(01) AIR CLEANER – AIR INDUCTION SYSTEM – BSN JJC0255700

Pos Part no. Qty Description
1 243966A3 1 AIR CLEANER, Inc. 2 – 7
2 249788A1 1 VALVE
3 259988A1 1 COVER, FILTER
4 214-3264 1 CLAMP, HOSE, 3.25/4.125 HD Worm, W/liner
5 243968A1 1 FILTER, ELEMENT, Primary
6 243969A1 1 FILTER, ELEMENT, Secondary
7 D36264 1 FITTING
8 259995A1 1 ELBOW, Intake
9 214-31160 2 CLAMP, HOSE, 9.25/10.125 HD Worm, W/liner
10 259993A1 1 PRECLEANER
11 279492A1 1 SWITCH, RESTRICTION, Air Restriction
12 277094A1 1 HOSE, LARGE, Turbo Inlet, Upper
13 277095A1 1 HOSE, LARGE, Turbo Inlet, Lower
14 277096A1 1 TUBE
15 214-3296 2 CLAMP, HOSE, 5.25/6.125 HD Worm, W/liner
16 214-3280 1 CLAMP, HOSE, 4.25/5.125 HD Worm, W/liner
17 214-32112 1 CLAMP, HOSE, 6.25/7.125 HD Worm, W/liner
18 409-7632 4 BOLT, Hex Flg, 3/8″-16 x 2″, Serr, 3/8 x 2
19 231-5346 4 NUT, LOCK, Flg, 3/8″-16
20 258967A1 2 SUPPORT
21 214-3240 2 CLAMP, HOSE, 1.75/2.625 HD Worm, W/liner
22 245976A1 1 VENT
23 409-7512 6 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
24 231-5145 6 NUT, Flg, USR, 5/16″-18
26 255062A2 1 HOSE, Precleaner To Check Valve, 290 mm (11-3/8 in.)

02-07(02) AIR CLEANER – AIR INDUCTION SYSTEM – ASN JJC0255700

Pos Part no. Qty Description
1 414188A3 1 AIR CLEANER, Includes 2 – 10
3 D36264 1 FITTING
4 243969A1 1 FILTER, ELEMENT, Secondary
5 243968A1 1 FILTER, ELEMENT, Primary
6 87414982 1 COVER, Includes 7
7 87414805 1 GASKET
8 86983468 1 VALVE, CHECK, Check Valve
9 214-3264 1 CLAMP, HOSE, 3.25/4.125 HD Worm, W/liner
10 279492A1 1 SWITCH, RESTRICTION, Air Restriction
11 446432A2 1 TUBE, Air Inlet
12 214-3280 1 CLAMP, HOSE, 4.25/5.125 HD Worm, W/liner
13 214-32112 1 CLAMP, HOSE, 6.25/7.125 HD Worm, W/liner
14 409-7632 4 BOLT, Hex Flg, 3/8″-16 x 2″, Serr, 3/8 x 2
15 231-5346 4 NUT, LOCK, Flg, 3/8″-16
16 87414123 2 SUPPORT
17 214-3240 2 CLAMP, HOSE, 1.75/2.625 HD Worm, W/liner
18 409-7512 4 BOLT, Hex Flg, 5/16″-18 x 3/4″, Serr
19 87408778 1 TUBE
20 131-137 4 NUT, Ret, 5/16″-18
21 451775A1 1 DUCT
22 409-7412 6 BOLT, Hex Flg, 1/4″-20 x 3/4″, Serr, 1/4 x 3/4
23 87012918 1 CLAMP, HOSE, #188, 12.25/2.50 Type F Worm
24 495-11028 6 WASHER, 1/4″, SAE, (9/32 x 5/8 x 1/16″)
25 231-1444 6 NUT, LOCK, 1/4″-20, GB, Not Illustrated

02-07(03) INTAKE SYSTEM, CHARGE AIR COOLER – ASN JJC0255700

Pos Part no. Qty Description
1 87404219 1 ELBOW, Engine Intake Manifold
2 J917892 1 GASKET
3 87030775 4 BOLT, Hex Flg, M8 x 30, 10.9, Full Thd
4 254609A2 1 ELBOW, Turbo Outlet
5 J883284 1 O-RING
6 J069053 1 CLAMP, Turbo Outlet
7 87404287 1 TUBE, Charge Air Cooler, Cold Side, Inc. 8 – 9
9 87402764 2 HOSE, 3″
10 87402762 1 HOSE, 4″
11 87404292 1 TUBE, Charge Air Cooler, Hot Side, Inc. 12 – 13
13 87402763 2 HOSE, 3″
15 87421230 4 CLAMP, Clamp, Hose
16 87420676 2 CLAMP, HOSE, 4 inch

02-08 ETHER START SYSTEM

Pos Part no. Qty Description
1 185552A2 1 SOLENOID, 12V, Inc. 1A
2 477-73116 2 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1″, 5/16 x 1
3 231-5145 2 NUT, Flg, USR, 5/16″-18
4 86829C1 1 PIPE, 356 mm (14″), Cut from 1954063CX, BSN JJC0255699
4 87402718 1 TUBE, 2438 mm (96″), Cut from 1954063CX, ASN JJC0255700
5 A172900 1 NOZZLE CAP
6 217-40 1 REDUCER, 1/4″-18 NPTF x 1/8″-27 Fem NPTF, 1/4 x 1/8 PT
7 D67872 1 SWITCH, Ether Start
8 495-81120 2 WASHER, .344″ x 1 1/4″ x .120″, 11/32 x 1-1/4 x 1/8
9 281-5358 2 SCREW, SELF TAPPING, Hex Wash Hd, #10 x 1/2″, No. 10 x 1/2
10 138764A1 1 COVER, Ether Switch, Not Illustrated

02-09 EXHAUST SYSTEM – PIPE

Pos Part no. Qty Description
1 297522A1 1 PIPE, EXHAUST SYSTEM
2 255060A2 1 HOSE, Strata To Exhaust Pipe, 820 mm (32-1/4 in.)
3 255061A2 1 HOSE, Check Valve To Exhaust Pipe, 620 mm (24-3/8 in.)
4 214-3240 4 CLAMP, HOSE, 1.75/2.625 HD Worm, W/liner
6 A170807 1 CLAMP, Includes Hardware
7 84569C8 1 SUPPORT
8 854-10020 2 BOLT, Hex Flg, M10 x 20, 10.9
9 495-81140 2 WASHER, 13/32″ x 1 1/4″ x .060″
10 117410A2 1 U-BOLT, 3/8″
11 495-81140 2 WASHER, 13/32″ x 1 1/4″ x .060″
12 231-4116 2 NUT, LOCK, 3/8″-16, GB, 3/8

02-10(01) EXHAUST SYSTEM – SPARK ARRESTER – BSN JJC0255700

Pos Part no. Qty Description
1 254334A1 1 MUFFLER, Spark Arrester
2 217-409 1 PLUG, Hex Hd, 1/2″-14, Brass
3 182503A1 1 TUBE
4 182770A1 1 CAP
5 1979761C1 1 SPACER, 3/8″ ID x 1
6 495-21038 1 WASHER, 5/16″, 3/8 x 7/8 x 3/32
8 650986C1 1 CLAMP, No Longer Used, Order: A173381
9 255057A1 2 HOSE, 1100 mm (43-5/16″), Check Valve to Spark Arrester, Strata to Spark Arrester
10 409-7624 1 BOLT, Hex Flg, 3/8″-16 x 1 1/2″, Serr
11 A173381 1 CLAMP, Includes Hardware

02-10(02) EXHAUST SYSTEM – MUFFLER – ASN JJC0255700

Pos Part no. Qty Description
1 416716A1 1 MUFFLER, Shown, Optional With 416717A1
2 A170807 1 CLAMP
3 430386A2 1 SUPPORT, Rear
4 854-10020 3 BOLT, Hex Flg, M10 x 20, 10.9
4 87028324 1 SCREW, Hex Soc But Hd, M10 x 1.5 x 20, 8.8
5 495-81140 4 WASHER, 13/32″ x 1 1/4″ x .060″
6 430388A1 1 U-BOLT, 4″
7 231-4116 2 NUT, LOCK, 3/8″-16, GB, 3/8
8 409-7520 2 BOLT, Hex Flg, 5/16″-18 x 1 1/4″, Serr, 5/16 x 1-1/4
9 231-5145 2 NUT, Flg, USR, 5/16″-18
10 426146A1 1 SUPPORT, Muffler, BSN JJC0256341
10 87433615 1 SUPPORT, Muffler, ASN JJC0256400
11 430016A2 1 BRACKET, Engine Muffler
12 87028324 1 SCREW, Hex Soc But Hd, M10 x 1.5 x 20, 8.8, M10 x 30

02-11(01) WATER PUMP SYSTEM – BSN JJC0255700

Pos Part no. Qty Description
3 J902089 1 SEAL
4 J926125 3 SCREW, M8 x 28, No Longer Used, Order J934054
5 J942896 1 SUPPORT, Includes 6 – 10, Replaces J929458
6 J907769 1 BOLT, M10 x 70
7 J923044 1 RETAINER
8 100-21250 2 RING, SNAP, 2.50″, Int, #250
9 J910739 1 BEARING, BALL
10 J911924 1 HUB
11 845-8050 4 BOLT, Hex Flg, M8 x 50, 8.8
12 J914462 1 PULLEY
13 J925211 1 BRACKET
14 845-8025 2 BOLT, Hex Flg, M8 x 25, 8.8
15 J934817 1 TENSIONER, Replaces J918944, No Longer Used, Order J936203
16 854-10075 1 BOLT, Hex Flg, M10 x 75, 10.9, Replaces J901757
17 J911572 1 BELT, No Longer Used, Order A77938
18 A184548 1 SPACER, 90 mm
19 117036A1 1 FAN
20 814-10125 4 BOLT, Hex, M10 x 125, 8.8, M10 x 125
21 896-12010 4 WASHER, M10 x 21.5 x 2.5, HT, 11 x 21 x 2.5 mm
22 96-81004 4 WASHER, 13/32″ x 1 1/4″ x .239″, HDN, 13/32 x 1-1/4 x 1/4, Not Illustrated
23 A77817 1 PACKAGE, REPAIR, Tensioner, Used with J934817, Ref. 15, Inc. 24 – 26

02-11(02) WATER PUMP SYSTEM – ASN JJC0255700

Pos Part no. Qty Description
3 238-5244 1 O-RING, -244, 70 Duro, 4.234″ ID x .139″ Thk
4 J934054 3 BOLT, M8 x 28
5 87408931 1 SUPPORT, Fan, Includes 6 – 10
11 845-8050 4 BOLT, Hex Flg, M8 x 50, 8.8
12 J926854 1 PULLEY
13 J925211 1 BRACKET
14 845-8025 2 BOLT, Hex Flg, M8 x 25, 8.8
15 J945849 1 TENSIONER, Belt, Replaced by 87436755
16 J282433 1 SCREW, Hex Flg, M10 x 1.5 x 85
17 A78022 1 BELT, Tensioner
18 A184751 1 SPACER, 75 mm
19 446926A1 1 FAN, Corn and Grain
19 444610A1 1 FAN, Rice
20 814-10100 4 BOLT, Hex, M10 x 100, 8.8
21 896-16010 4 WASHER, M10 x 24.5 x 3, HT, 11 x 24 x 3 mm
22 87411538 1 GUIDE, Engine Fan Belt
23 857-10020 2 BOLT, Hex Flg, M10 x 20, 10.9

02-12(01) FRONT GEAR COVER – BSN JJC0255700

Pos Part no. Qty Description
1 J926838 1 COVER
3 J823494 1 SEALANT, 3 oz, Not Illustrated
4 J926719 1 MOTOR HOUSING
5 J938737 1 GASKET, Replaces J929253
6 J926863 6 BOLT, M8 x 50
7 J924962 17 BOLT, M8 x 16
8 J926846 5 BOLT, M8 x 20
9 J900257 2 PIN, 16 mm
10 J903463 1 COVER
11 J903475 1 SEAL
12 J914868 1 COVER
13 J931608 1 GASKET
14 854-12025 2 BOLT, Hex Flg, M12 x 25, 10.9
15 J919683 1 HOUSING
16 J915772 1 SEALRING
17 J907998 2 SCREW, LOCK, Spc Rd Torx Hd, M5 x 17
18 J903924 1 PIN
19 J913994 1 O-RING
20 100-2587 1 RING, SNAP, 0.875″, Int, #87
21 A77790 1 KIT, SEALS, Crankshaft, Front, Inc. 22 – 25
25 J918113 1 SHIELD
26 A77808 1 KIT, SERVICE, Crankshaft, Front, Inc. 27 – 30
30 J924987 1 SHIELD

02-12(02) FRONT GEAR COVER – ASN JJC0255700

Pos Part no. Qty Description
1 J948045 1 COVER
2 J941786 1 CARRIER
4 87493304 5 NUT, M6
5 J823494 1 SEALANT, Silicone, 3 oz, Not Illustrated
6 J938085 1 COVER
7 J944293 1 GASKET
8 J926863 12 BOLT, M8 x 50
9 845-8016 14 BOLT, Hex Flg, M8 x 16, 8.8, Full Thd
10 J926846 3 BOLT, M8 x 20
11 J943885 2 BOLT, M8 x 40
13 J903475 1 SEAL
14 J903463 1 COVER
15 J919683 1 HOUSING, Timing Pin
16 J915772 1 SEALRING
17 J907998 2 SCREW, LOCK, Spc Rd Torx Hd, M5 x 17
18 J903924 1 PIN, Timing
19 J913994 1 O-RING
20 100-2587 1 RING, SNAP, 0.875″, Int, #87
21 A77790 1 KIT, SEALS, Crankshaft, Front, Inc. 22 – 25
25 J918113 1 SHIELD
26 A77808 1 KIT, SERVICE, Crannkshaft, Front, Inc. 27 – 30
30 J924987 1 SHIELD
31 J938655 1 GASKET
32 J914868 1 COVER, Accessory Drive
33 854-12025 2 BOLT, Hex Flg, M12 x 25, 10.9

02-13(01) MANIFOLDS – BSN JJC0255700

Pos Part no. Qty Description
1 J932180 1 MANIFOLD, Exhaust
2 J932063 6 GASKET, MANIFOLD, Replaces: J929012
3 J929537 12 BOLT, 10 x 70 mm
4 J914708 12 PLATE, LOCKING
5 J924731 1 AFTERCOOLER, Intake
6 J823494 1 SEALANT, 3 oz, Not Illustrated
7 J918109 18 SCREW, Hex Flg Hd, M8 x 1.25 x 25
8 J909394 1 COCK, DRAIN
9 J918611 4 HOSE, LARGE, 63 mm (2-1/2 in.)
10 J918163 8 CLIP
11 J906436 1 PIPE ASSY.
12 J908402 1 PIPE ASSY.
13 J917394 2 ELBOW
14 238-5120 2 O-RING, -120, 70 Duro, .987″ ID x .103″ Thk
15 J906439 1 PLATE
16 845-8016 1 BOLT, Hex Flg, M8 x 16, 8.8, Full Thd
17 J910778 1 DECAL, Open During Fill

02-13(02) MANIFOLDS – ASN JJC0255700

Pos Part no. Qty Description
1 87405601 1 MANIFOLD, Exhaust
2 J932063 6 GASKET, MANIFOLD
3 J929537 12 BOLT, 10 x 70 mm
4 J914708 12 PLATE, LOCKING
5 J926044 1 COVER, Intake
6 J936993 1 GASKET, MANIFOLD
7 J938036 18 SCREW, M8 x 30; 8.8
8 217-438 1 PLUG, Hex Soc, 1/2″-14

02-14(01) TURBOCHARGER SYSTEM – BSN JJC0255700

Pos Part no. Qty Description
1 J802810 1 TURBOCHARGER, Replaces: J537127, See Figure(s) 02-15, 02-16
2 J911941 1 GASKET
3 J818823 4 STUD, M10 x 40
4 J818824 4 NUT, M10
5 J918562 1 HOSE, 538 mm (21-1/4″)
6 J919687 2 CONNECTOR, ELEC, Inc. 7
7 238-5013 1 O-RING, -013, 70 Duro, .426″ ID x .070″ Thk
8 J928629 1 TUBE, Inc. 8A
9 J819378 1 GASKET, No Longer Used, Order J285747
9 J285747 1 GASKET, Replaces J819378 & J942725
10 844-8020 2 BOLT, Hex Flg, M8 x 20, 8.8
11 J932180 1 MANIFOLD
15 J924731 1 AFTERCOOLER
16 J914942 1 TUBE
17 J924386 4 COLLAR CLAMP
18 J916437 2 HOSE
19 222-993 2 GASKET, 3/8 Tube, Fl, Copper

02-14(02) TURBOCHARGER SYSTEM – ASN JJC0255700

Pos Part no. Qty Description
1 87410622 1 TURBOCHARGER, Includes 2, 6, See Figure 02-15 (02)
2 J755843 1 GASKET, Turbo Mount
3 J818823 4 STUD, M10 x 40
4 J818824 4 NUT, M10
6 J937706 1 GASKET, Oil Drain
7 845-8020 2 BOLT, Hex Flg, M8 x 20, 8.8, Full Thd
8 J932180 1 MANIFOLD, Exhaust, BSN JJC0255699
8 87405601 1 MANIFOLD, Exhaust, ASN JJC0255700
9 86993028 1 TUBE, Turbo Drain at Turbo
10 238-7018 1 O-RING, -018, Cl 7, .739″ ID x .070″ Thk
11 J926044 1 COVER, Intake
15 J282159 1 HOSE, FLEXIBLE, 533 mm (21″)
16 J922789 2 CONNECTOR, HYD., Male, Includes 17
17 J678603 1 O-RING, 9.3MM ID x 2.2 Thk
18 313262A1 2 O-RING, .364″ ID x .070″ Thk
19 515-23127 1 CLAMP, 1/2″, Insul, 3/8″ Bolt, , BSN JJC0256341
19 87434675 1 CLAMP, , ASN JJC0256400
20 615-8012 1 BOLT, Hex, M8 x 12, 8.8, Full Thd, M8 x 12
21 J286499 1 HOSE, 76 mm (3″), Turbo Drain Tube
22 214-1512 2 CLAMP, HOSE, #12, .69/1.25 Type F Worm, W/liner

02-15(01) TURBOCHARGER ASSY – BSN JJC0255700

Pos Part no. Qty Description
1 J802810 1 TURBOCHARGER, Inc. 2 – 22, Also See Figure(s) 02-14, 02-16, Inc. 1 – 12, Replaces: J537127
17 J759917 6 SET SCREW
18 J535243 1 GASKET
19 J528010 1 ADAPTER
20 614-8020 4 BOLT, Hex, M8 x 20, 8.8
21 J533163 1 RING, SNAP
22 J534309 2 PLATE

02-15(02) TURBOCHARGER ASSY – ASN JJC0255700

Pos Part no. Qty Description
17 J759917 6 SET SCREW
18 J535243 1 GASKET
19 J528010 1 ADAPTER
20 J503533 5 BOLT, M8 x 20
21 J533163 1 RING, SNAP
22 J597308 2 PLATE

02-16 WASTEGATE ACTUATOR

Pos Part no. Qty Description
1 J531892 1 ACTUATOR, , BSN JJC0255699
1 J593678 1 ACTUATOR, , ASN JJC0255700
2 J528177 1 LINK
3 425-155 1 NUT, Jam, 5/16″-24, G5
4 J528204 2 NUT, , BSN JJC0255699
4 J592050 2 NUT, LOCK, , ASN JJC0255700
5 J528221 1 CIRCLIP
6 895-11008 3 WASHER, M8 x 16 x 1.6
7 J532195 3 SPACER, 13.6 mm
8 J532196 1 SPACER, 19 mm
9 814-8055 1 BOLT, Hex, M8 x 55, 8.8, M8 x 55; 8.8, BSN JJC0255699
9 814-8050 1 BOLT, Hex, M8 x 50, 8.8, , ASN JJC0255700
10 J533328 1 SUPPORT, , BSN JJC0255699
10 J532671 1 BRACKET, , ASN JJC0255700
12 814-8035 2 BOLT, Hex, M8 x 35, 8.8

02-17 FILTER AND COOLER – OIL

Pos Part no. Qty Description
1 J918334 1 HEAD, FILTER
2 J906619 2 PLUG, 1/8 PT
3 A77722 1 PIN
4 263136 1 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
5 J927622 1 VALVE, PRESSURE RELIEF, No Longer Used, Order J936365
5 J936365 1 VALVE, PRESSURE RELIEF, Replaces J927622 & J933615
6 J945967 1 PLUNGER, Replaces J918532
7 A77541 1 SPRING
8 J931084 1 PLUG, 24 mm, Includes 9
9 J930911 1 O-RING, 3/4″ ID x 1/16″
10 87421315 11 SCREW, M8 x 65; 10.9
11 J919562 1 FILTER, ENGINE OIL, Oil, BSN JJC0255699
11 366700A1 1 FILTER, ENGINE OIL, , ASN JJC0255700
12 J921605 1 GASKET
13 J918175 1 CORE-OIL COOLER
14 J918174 1 GASKET
16 A77724 1 O-RING
17 J931077 1 COVER
18 J4063496 1 GASKET, Replaces J929011
19 J907860 4 BOLT, Hex, Flg Hd, M8 x 25, Spcl
20 217-439 1 PLUG, Hex Soc, 1/2″-14

02-18 OIL PUMP, PAN – HEATER

Pos Part no. Qty Description
1 J948071 1 PUMP, Engine Oil, Replaces J930338, BSN JJC0255699
2 J900677 4 BOLT, M8 x 30
3 J921719 1 TUBE
4 J926865 2 SPACER
5 845-6030 2 BOLT, Hex Flg, M6 x 30, 8.8, M6 x 30
6 J914302 1 GASKET
7 845-6015 2 BOLT, Hex Flg, M6 x 15, 8.8, Full Thd
8 825-2406 1 NUT, M6 x 1, Flg, Cl 8, Replaces J906216
9 J910960 1 WASHER
10 J927611 1 BRACKET
11 J914015 1 PAN, ENGINE OIL
12 J920400 16 BOLT, Hex, Flg Hd, M8 x 21, Spcl, M8 x 25, ASN JJC0255700
13 J910266 32 WASHER, No Longer Used
14 J908316 32 WASHER, No Longer Used, M9 x 16 x 1
15 J924148 1 PLUG, M22
16 J902425 1 WASHER
17 J924147 1 PLUG, M18
18 J920773 1 WASHER, SEALING
19 J938160 1 GASKET, Pan
20 87414461 4 SUPPORT, , ASN JJC0255700
22 196466A1 1 CABLE, ELECTRIC, 1829 mm (72 in)
23 J902425 1 WASHER
22 J905114 1 CABLE, ELECTRIC, 1829 mm (72″)
23 J902425 1 WASHER, Sealing, 22 mm OD

02-19 CYLINDER HEAD, COVER AND BREATHER

Pos Part no. Qty Description
2 J930903 1 COVER, VALVE
3 J905449 1 SEAL, RUBBER
4 J910824 6 O-RING
5 J922639 6 STUD
6 J902468 1 PLUG
7 J902466 1 SEAL
8 J938267 1 GASKET, CYLINDER HEAD, Replaces J935585
8 J935586 1 GASKET, CYLINDER HEAD, 0.25 mm, Replaces J931026
8 J935587 1 GASKET, CYLINDER HEAD, 0.50 mm, Replaces J931027
9 J907861 1 EYE, LIFTING
10 J906440 1 EYE, LIFTING
11 614-12025 2 BOLT, Hex, M12 x 25, 8.8, If used
13 J920497 1 ELBOW, No Longer Available, Order: J935113 & J934865, Ref. 22 – 23
14 238-5115 1 O-RING, -115, 70 Duro, .674″ ID x .103″ Thk, , Use with J920497
15 J906619 1 PLUG, 1/8 PT
16 87026320 1 ELBOW, 90є, 1/2″-24 Fem x 1/8″-27 NPTF, 1/4 Tube, OD x 1/8 PT
17 J924589 1 TUBE, Includes 18
18 222-153 2 SLEEVE, 1/4″ Tube
19 87026319 1 CONNECTOR, HYD., 1/2″-24 x 1/8″ NPTF w/Nut, 1/4 tube OD x 1/8
20 1541750C1 1 HOSE, FLEXIBLE, Crankcase Breather, 3760 mm (148-1/8 in.), Cut From 364360C1, BSN
21 214-1416 1 CLAMP, HOSE, #16, 0.81/1.50 Type F Worm
22 J935113 1 ELBOW
23 J934865 1 SEAL, 17.4 mm ID x 4.3 mm
24 515-25286 1 CLAMP, 1 1/8″, Insul, 3/8″ Bolt, , ASN JJC0256400
25 306132C1 1 STRAP, CABLE, .30″ x 14.5″, , ASN JJC0256400

02-20 CYLINDER HEAD – VALVE MECHANISM

Pos Part no. Qty Description
1 J936180 1 HEAD ASSY., Stripped, Inc. 1A – 7, Replaces J920031
2 J923564 12 GUIDE, VALVE
3 J924582 6 INSERT
3 J925468 6 SEAT, VALVE, 0.25 mm, Oversize, Service Repair Only
3 J925470 6 SEAT, VALVE, 0.50 mm, Oversize, Service Repair Only
4 J929005 6 INSERT
4 J929006 6 INSERT, 0.25 mm, Oversize, Service Repair Only
4 J929007 6 INSERT, 0.50 mm, Oversize, Service Repair Only
5 J920443 1 PLUG, 30 mm
6 A77782 2 PLUG, 58 mm
7 41-1616 5 PLUG, Cup, 1″, Stainless
8 217-426 1 PLUG, Hex Soc, 1/16″-27
9 217-432 1 PLUG, Hex Soc, 1/4″-18, Replaces A77428
10 217-438 2 PLUG, Hex Soc, 1/2″-14
11 J924148 2 PLUG, M22
12 J902425 2 WASHER
13 J901177 24 KEY
14 J991085 12 SPRING, VALVE
15 J912976 12 RETAINER
16 J927642 6 SEAL, Replaces J915707
17 J924492 6 VALVE, ENGINE, INLET, STD
18 J921444 6 VALVE, ENG EXHAUST, STD
19 J917728 14 BOLT, M14 x 160 mm
19 J917729 12 SCREW, 80 mm
20 J931623 12 TAPPET
21 J905194 12 ROD, PUSH
22 J905870 1 SUPPORT
23 J901693 1 CLAMP
24 868-10065 2 SCREW, 12 Pt Hd, M10 x 65, 12.9, M10 x 65; 12.9
25 J919677 1 MANIFOLD
26 J901717 2 ROCKER, Includes 27 – 29
27 J934086 1 SCREW, Replaces J900706
28 A77902 1 NUT, 3/8 – 24 NF, Replaces 425-116
30 J919435 1 SHAFT
31 J906100 2 CUP, SPRING
32 J907206 2 WASHER
33 100-1187 2 RING, SNAP, #87, Ext

02-21(01) HOUSING, THERMOSTAT – FILTER, WATER – BSN JJC0255700

Pos Part no. Qty Description
1 J914310 1 GASKET
2 J928639 1 THERMOSTAT, , BSN JJC0255699
2 J940632 1 THERMOSTAT, Inc. 238-5227 (2), ASN JJC0255700
4 845-8080 2 BOLT, Hex Flg, M8 x 80, 8.8
5 J912800 1 CONNECTION
6 J918779 1 GASKET
7 845-8095 2 BOLT, Hex Flg, M8 x 95, 8.8, M8 x 95
8 J918544 1 SUPPORT
9 845-8025 4 BOLT, Hex Flg, M8 x 25, 8.8
10 J912837 1 COCK, No Longer Used, Order 294926A1
10 294926A1 1 VALVE, SHUT-OFF, Replaces J912837
11 A77544 1 FILTER
12 238-5111 1 O-RING, -111, 70 Duro, .424″ ID x .103″ Thk
13 A77623 1 ADAPTER
14 845-6010 1 BOLT, Hex Flg, M6 x 10, 8.8, Full Thd, M6 x 10; 8.8
15 J911925 1 COUPLING
16 J911901 1 VALVE, CHECK

02-21(02) COOLANT FILTER/CORROSION RESISTOR AND THERMOSTAT – ASN JJC0255700

Pos Part no. Qty Description
1 A77623 1 ADAPTER
2 263136 2 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
3 J943738 1 HEAD, FILTER, Corrosion Resistor
4 845-8025 4 BOLT, Hex Flg, M8 x 25, 8.8
5 J937367 1 GASKET, Corrosion Resistor
6 J943739 1 VALVE, SHUT-OFF
7 J943740 1 VALVE, SHUT-OFF
8 87423041 2 O-RING
9 238-5013 1 O-RING, -013, 70 Duro, .426″ ID x .070″ Thk
10 J944454 1 SCREW
11 J100304 1 FILTER, ELEMENT, Corrosion Resistor
12 J940631 1 OUTLET, Outlet
13 845-8025 2 BOLT, Hex Flg, M8 x 25, 8.8
14 J940632 1 THERMOSTAT
15 238-5227 2 O-RING, -227, 70 Duro, 2.109″ ID x .139″ Thk

02-22 CAMSHAFT

Pos Part no. Qty Description
1 J924471 1 CAMSHAFT, Includes: 2, No Longer Available, Order J923478, Ref. 2A
2 J917883 1 PIN
3 J927155 1 SUPPORT
4 J918777 1 GEAR
5 J900227 2 SCREW, Hex, M8 x 1.25 x 22
6 J945329 7 BEARING, CAMSHAFT, Replaces J901685 & J943199

02-23(01) CYLINDER BLOCK – ENGINE BLOCK HEATERS – REPAIR KIT – BSN JJC0255700

Pos Part no. Qty Description
1 J934900 1 ENGINE, SHORT, Stripped, Inc. 2 – 20, Also Order A77716
2 J917313 7 CAP
3 J916369 14 SCREW, Hex Flg Hd, M14 x 128
4 J901685 7 BUSHING, No Longer Used, Order J945329
4 J945329 7 BEARING, CAMSHAFT, Replaces J901685, J934199
5 A77782 1 PLUG, 58 mm
6 A77586 1 PLUG, 43 mm
7 A77506 4 PLUG, 21 mm
8 J905401 4 PLUG, 35 mm
9 A77530 2 PLUG, Not Used
10 J920706 1 PLUG, Not Used
11 41-3044 1 PLUG, Exp, 2 3/4″, (70 mm)
12 J901846 4 PIN
13 J906619 6 PLUG, 1/8 PT
14 217-438 5 PLUG, Hex Soc, 1/2″-14
15 A77505 2 PLUG, 3/4 PT
16 A77533 1 PLUG, 1 PT
17 J928031 12 NOZZLE
18 J900257 2 PIN, 16 mm
19 217-103 1 COCK, DRAIN, 1/4″ PT
20 J931973 1 TUBE, Replaces J903744, Not Used in This Application
21 196466A1 1 CABLE, ELECTRIC, 1829 mm (72 in.)
23 J910517 1 O-RING
24 L18337 1 STRAP, CABLE, 9.95″-12.1″ lg, 15 in, Not Illustrated
25 A77854 6 PACKAGE, REPAIR, Piston and Sleeve, Standard, See Figure 02-27, BSN 45636466
25 A77912 6 PACKAGE, REPAIR, Piston, See Figure 02-27, ASN 45636466
26 A77563 6 BEARING LINER, See Figure 02-27
27 J901597 6 PIN, See Figure 02-27
28 J945930 6 BEARING, CRANKSHAFT, See Figure 02-25
29 J945929 1 BEARING, CRANKSHAFT, See Figure 02-25
30 A77976 1 KIT, GASKET, Valve Grind
31 J935585 1 GASKET, See Figure 02-19
32 A77679 1 KIT, GASKET, See Figure 02-18

02-23(02) CYLINDER BLOCK – ENGINE BLOCK HEATERS – ASN JJC0255700

Pos Part no. Qty Description
1 J939313 1 BASIC BLOCK, Stripped, Inc. 3 – 8, Also Order 449019A1
2 J948079 1 TUBE, Turbo Drain, BSN 46325443
2 87437056 1 TUBE, Turbo Drain, ASN 46325444
3 A77586 2 PLUG, 43 mm
4 A77506 4 PLUG, 21 mm
5 J905401 4 PLUG, 35 mm
6 J936058 7 CAP
7 J916369 14 SCREW, Hex Flg Hd, M14 x 128
8 J945329 7 BEARING, CAMSHAFT
9 217-103 1 COCK, DRAIN, 1/4″ PT
10 86625135 1 PLUG, Hex Soc, 1″-11 1/2 NPTF
11 J678923 6 PLUG, 10 mm, Includes 12
12 86625087 6 O-RING, Cl 7, 8.1MM ID x 1.6 Thk, 8.1 ID x 1.6 mm
13 J900257 2 PIN, 16 mm
14 J901846 4 PIN
15 41-3044 1 PLUG, Exp, 2 3/4″, (70 mm)
16 J907177 6 O-RING
17 J926048 1 O-RING, 66 mm ID
18 J928031 12 NOZZLE
19 J678921 2 PLUG, 14 mm, Includes 20
20 J678912 2 O-RING, 11.3MM ID x 2.2 Thk
21 J945603 1 GASKET, Water Inlet
22 J913030 1 FITTING, Water Inlet
27 A77530 1 PLUG, 1-13/64 OD
28 238-7018 1 O-RING, -018, Cl 7, .739″ ID x .070″ Thk
29 J943808 1 PLUG, 13 mm
30 263136 2 PLUG, MAGNETIC, Sq. Soc, 3/4″-14 NPTF
31 217-438 2 PLUG, Hex Soc, 1/2″-14
32 J920443 2 PLUG, 30 mm
33 845-8020 2 BOLT, Hex Flg, M8 x 20, 8.8, Full Thd
34 313244A1 2 PLUG, Hex Socket, 22 mm, Inc. 35
35 313246A1 1 O-RING, 19 ID x 2,2 mm
36 196466A1 1 CABLE, ELECTRIC, 1829 mm (72 in)
36 J913112 1 HARNESS, WIRE, 305 mm (12″)
38 87436828 1 GASKET, , ASN JJC0256400
39 87413814 1 COVER, Used Without Side Crankcase Breather, ASN JJC0256400
40 87409160 6 SCREW, , ASN JJC0256400

02-23(03) CRANKCASE BREATHER – BTW JJC0255700 & JJC02560341

Pos Part no. Qty Description
1 J937652 1 BREATHER, , BSN Eng. 46325
1 87437062 1 BREATHER, , ASN Eng. 46325444
2 845-6015 6 BOLT, Hex Flg, M6 x 15, 8.8, Full Thd, , BSN JJC0255699
2 87409160 6 SCREW, M6 x 16; 10.9, BTW JJC0255700 & JJC0256341
3 87436828 1 GASKET, Replaces J944683
4 J948068 1 HOSE, , BSN Eng. 46325443
5 J944714 1 HOSE, 320 mm (12-5/8″)
6 214-1318 1 CLAMP, HOSE, #18, 1 1/8″, Spring, , BSN Eng. 46325443
6 214-1315 1 CLAMP, HOSE, #15, 15/16″, Spring, , ASN Eng. 46325444
7 214-1310 2 CLAMP, HOSE, #10, 5/8″, Spring, , BSN Eng. 46325443

02-24(01) OIL SYSTEM, ENGINE – OIL FILL TUBE AND DIPSTICK – OIL DRAIN SYSTEM – BSN JJC0256400

Pos Part no. Qty Description
1 A77424 1 PLUG
2 J914019 1 TUBE
3 A77661 1 HOSE, 64 mm (2-5/8 in.)
4 214-1424 2 CLAMP, HOSE, #24, 1.06/2.00 Type F Worm
5 J914163 1 TUBE
6 J914022 1 CLAMP
7 825-2405 2 NUT, M5 x .8, Flg, Cl 8, M6, Replaces 825-2406
8 845-8025 1 BOLT, Hex Flg, M8 x 25, 8.8, Replaces 613-8020
9 J914020 1 BRACKET
10 J931265 1 TUBE, , BSN JJC0255699
10 86993181 1 TUBE, , BTW JJC0255700 & JJC0256341
11 J931266 1 DIPSTICK, , BSN JJC0255699
11 86993180 1 DIPSTICK, , BTW JJC0255700 & JJC0256341
12 118788A1 1 CLAMP
13 A77508 1 CLAMP, 7/16″ ID
14 845-8025 1 BOLT, Hex Flg, M8 x 25, 8.8
15 829-1408 1 NUT, M8, Cl 10
16 J918189 2 WASHER, SEALING
17 J931061 2 SCREW
18 1329978C3 1 HOSE, 430 mm (17″), Drain
19 1330429C1 1 VALVE, DRAIN
20 J920773 1 WASHER, SEALING
21 515-23317 1 CLAMP, 1 1/4″, Insul, 3/8″ Bolt
22 515-23381 1 CLAMP, 1 1/2″, Insul, 3/8″ Bolt
23 1301387C2 3 CLIP, Square, 2 in ID
24 515-25476 3 CLAMP, 1 7/8″, Insul, 1/2″ Bolt
26 1301342C1 1 FITTING
27 1954736C1 9 CLAMP, HOSE, No. 24
28 293685A1 2 HOSE, 650 mm (25-5/8 in.), Cut From 1977295CX, BSN JJC0255699
28 1329977C2 2 HOSE, 840 mm (33 in), Cut From 1977295CX, Oil Drain Upper, Oil Drain Intermediate, BTW
29 293339A1 1 HOSE, 1100 mm (43-5/16 in.), Cut From 1977295CX
30 1977212C1 1 BRACKET
31 409-7616 2 BOLT, Hex Flg, 3/8″-16 x 1″, Serr
32 231-5146 2 NUT, Flg, USR, 3/8″-16
33 1977169C1 2 TEE
34 293687A1 1 HOSE, 400 mm (15-3/4 in.), Cut From 1977295CX, PTO Drain, BSN JJC0255699
34 394244A1 1 HOSE, 270 mm (10-5/8 in), Cut From 1977295CX, Oil Drain PTO, BTW JJC0255700 & JJC0256341
35 1977293C3 1 HOSE, 170 mm (6-5/8 in), Cut From 1977295CX, Engine Blowby Upper, BTW JJC0255700 &
36 97249C1 1 CLIP
37 1546368C2 1 HOSE, 1000 mm, Cut From 1977295CX, BSN JJC0255699
37 129097A1 1 HOSE, 1270 mm (50 in), Cut From 1977295CX, Engine Blowby Lower, BTW JJC0255700 &

02-24(02) OIL SYSTEM ENGINE – OIL FILL TUBE – OIL DRAIN SYSTEM – ASN JJC0256400

Pos Part no. Qty Description
1 A77424 1 PLUG, Cap
2 J914019 1 TUBE
3 A77661 1 HOSE
4 214-1424 2 CLAMP, HOSE, #24, 1.06/2.00 Type F Worm
5 J914163 1 TUBE
6 J914022 1 CLAMP
7 825-2406 2 NUT, M6 x 1, Flg, Cl 8
8 845-8025 1 BOLT, Hex Flg, M8 x 25, 8.8
9 J914020 1 BRACKET
10 J931265 1 TUBE
11 J931266 1 DIPSTICK
12 118788A1 1 CLAMP
13 A77508 1 CLAMP, 7/16″ ID
14 845-8025 1 BOLT, Hex Flg, M8 x 25, 8.8
15 825-1408 1 NUT, M8, Cl 8
16 J918189 2 WASHER, SEALING
17 J931061 2 SCREW
18 1330429C1 1 VALVE, DRAIN, Includes 20
19 J920773 1 WASHER, SEALING
20 1329978C3 1 HOSE, 430 mm (17″)
21 1954736C1 10 CLAMP, HOSE, No. 24
22 1301342C1 1 FITTING
23 1329977C2 2 HOSE, 840 mm (33 in), Cut From 1977295CX, Oil Drain Upper, Oil Drain Intermediate
24 1977169C1 2 TEE
25 394244A1 1 HOSE, 270 mm (10-5/8 in), Cut From1977295CX, Oil Drain Pto
26 293339A1 1 HOSE, 1100 mm (43-5/16 in), Cut From 1977295CX, Oil Drain Lower
27 1977212C1 1 BRACKET
28 409-7616 2 BOLT, Hex Flg, 3/8″-16 x 1″, Serr
29 231-5146 2 NUT, Flg, USR, 3/8″-16
30 515-23317 1 CLAMP, 1 1/4″, Insul, 3/8″ Bolt
31 515-23381 1 CLAMP, 1 1/2″, Insul, 3/8″ Bolt
32 515-25476 3 CLAMP, 1 7/8″, Insul, 1/2″ Bolt
33 1301387C2 2 CLIP, 2 in ID Square
34 97249C1 1 CLIP

02-25 CRANKSHAFT

Pos Part no. Qty Description
1 J918986 1 CRANKSHAFT, Inc. 2 & 3
2 J918776 1 GEAR
3 J904483 1 PIN
5 J925568 1 DAMPER, , BSN JJC0255699
5 J925570 1 DAMPER, , ASN JJC0255700
6 J906733 4 BOLT, M14 x 35
8 J933384 1 COVER, REAR, Replaces: J921042
9 J914301 1 GASKET
10 87409160 8 SCREW, M6 x 16; 10.9
11 J945930 6 BEARING, CRANKSHAFT, Main, Standard, Replaces: A77711
11 J945931 6 BEARING, CRANKSHAFT, Undersize, 0.25 mm, Replaces: A77712
11 J945932 6 BEARING, CRANKSHAFT, Undersize, 0.50 mm, Replaces: A77713
11 J945933 6 BEARING, CRANKSHAFT, Undersize, 0.75 mm, Replaces: A77714
11 J945934 6 BEARING, CRANKSHAFT, Undersize, 1.00 mm, Replaces: A77715
12 J945929 1 BEARING, CRANKSHAFT, Main Thrust Standard, Replaces: A77843
12 J945922 1 BEARING, CRANKSHAFT, Undersize, 0.25 mm, Replaces: A77844
12 J945923 1 BEARING, CRANKSHAFT, Undersize, 0.50 mm, Replaces: A77845
12 J945924 1 BEARING, CRANKSHAFT, Undersize, 0.75 mm, Replaces: A77846
12 J945925 1 BEARING, CRANKSHAFT, Undersize, 1.00 mm, Replaces: A77847
12 J945926 1 BEARING, CRANKSHAFT, Standard, oversize 0.25 mm, Replaces: A77848
12 J945927 1 BEARING, CRANKSHAFT, Standard, oversize 0.50 mm, Replaces: A77849
12 J945928 1 BEARING, CRANKSHAFT, Undersize, 0.50 mm, oversize 0.50 mm, Replaces: A77850
13 J918113 1 SHIELD, Order: A77790
14 A77790 1 KIT, SEALS, Crankshaft, Front, Inc. 15 – 18
18 J918113 1 SHIELD
19 A77808 1 KIT, SERVICE, Crankshaft, Front, Inc. 20 – 23
23 J924987 1 SHIELD
24 J934486 1 KIT, SERVICE, Crankshaft, Rear, Inc. 25, 26, Replaces: A77809 & J353978
27 A77810 1 KIT, SERVICE, Crankshaft, Rear, Inc. 28, 29
30 87423334 1 SEAL, Dust

02-26 FLYWHEEL AND BACKING PLATE

Pos Part no. Qty Description
1 J917052 1 FLYWHEEL, Includes 2
2 J905427 1 GEAR
3 J908181 8 SCREW, 12 x 50 mm
4 J900269 8 WASHER
5 J910248 1 PLUG, Includes 6
6 238-5212 1 O-RING, -212, 70 Duro, .859″ ID x .139″ Thk
7 J913593 1 PLATE
8 854-12040 10 BOLT, Hex Flg, M12 x 40, 10.9
9 J912473 1 SEALRING

02-27(01) PISTONS – CONNECTING RODS

Pos Part no. Qty Description
1 J919937 1 SLEEVE CYLINDER, , BSN 45636465
1 J944344 1 SLEEVE CYLINDER, , BTW 45636466 & JJC0255699
1 J948095 1 SLEEVE CYLINDER, , ASN JJC0255700
2 J907177 1 O-RING
4 100-21175 2 RING, SNAP, 1.75″, Int, #175
5 J802429 1 KIT, PISTON RINGS, Inc. 6 – 8, Replaces A77802
9 J934046 6 PIN, PISTON
11 J913990 1 BUSHING
12 J928870 2 BOLT
13 J934864 2 NUT, Replaces: J901381
14 A77563 6 BEARING LINER, Standard
14 A77564 6 BEARING LINER, Undersize, 0.25 mm
14 A77565 6 BEARING LINER, Undersize, 0.50 mm
14 A77566 6 BEARING LINER, Undersize, 0.75 mm
14 A77567 6 BEARING LINER, Undersize, 1.00 mm

02-27(02) KIT ENGINE OVERHAUL

Pos Part no. Qty Description
1 A78038 6 KIT, Piston and Sleeve, See Figure 02-27 (01)
2 A77563 6 BEARING LINER, Kit, Connecting Rod, Standard, See Figure 02-27 (01)
3 J934046 6 PIN, PISTON, Piston, See Figure 02-27 (01)
4 J945930 6 BEARING, CRANKSHAFT, Main, Standard, See Figure 02-25
4 J945929 1 BEARING, CRANKSHAFT, Thrust, Standard, See Figure 02-25
5 A78042 1 KIT, Valve Grind, See Figure 02-28
7 J938160 1 GASKET, Oil Pan, See Figure 02-18

02-27(03) KIT – BASIC ENGINE SERVICE – ASN JJC0255700

Pos Part no. Qty Description
1 222-993 2 GASKET, 3/8 Tube, Fl, Copper
2 238-5013 2 O-RING, -013, 70 Duro, .426″ ID x .070″ Thk
3 238-5115 2 O-RING, -115, 70 Duro, .674″ ID x .103″ Thk
4 238-5120 2 O-RING, -120, 70 Duro, .987″ ID x .103″ Thk
5 238-7115 2 O-RING, -115, Cl 7, .674″ ID x .103″ Thk
6 933697R1 2 WASHER, SEALING, M10 x 13.5 x 1
7 J937706 1 GASKET, Oil Drain
8 J902425 2 WASHER, 22 mm ID
9 J903380 6 SEAL, Banjo Connector
10 J903475 1 SEAL, Rectangular
11 J909886 6 SEAL, Injector
12 J910517 1 O-RING
13 J755843 1 GASKET, Turbo Mount
14 J912473 1 SEALRING, Rear Cover
15 J936993 1 GASKET, MANIFOLD, Intake Manifold Cover
16 J916284 1 O-RING
17 J918188 2 WASHER, Sealing
18 J918190 2 WASHER, SEALING, 10 mm ID
19 J918192 4 RING, PACKING, M14
20 J918779 1 GASKET, Water Outlet
21 J990881 2 CONNECTION, Banjo
22 J923261 6 WASHER, Injector Tip, 2.5 mm
23 J924605 1 SEAL, D-Shaped
24 J939258 1 GASKET, Lift Pump
25 238-7018 1 O-RING, -018, Cl 7, .739″ ID x .070″ Thk
26 J932063 6 GASKET, MANIFOLD, Exhaust Manifold
27 87415913 2 WASHER, SEALING, 12 mm

02-28 GASKET KIT – VALVE GRIND

Pos Part no. Qty Description
1 J914310 1 GASKET, Thermostat Housing
2 J918779 1 GASKET, Water Outlet
3 J915707 6 SEAL
4 J911941 1 GASKET, , BSN JJC0255699
4 J755843 1 GASKET, Turbo Mount, ASN JJC0255700
5 J932063 1 GASKET, MANIFOLD, Exhaust Manifold
6 J936993 1 GASKET, MANIFOLD, Intake Manifold
7 J931350 1 GASKET, Not Used in This Application
8 J937706 1 GASKET, Oil Drain, Replaces: J819378 & J942725
9 J905449 1 SEAL, RUBBER, Valve Cover
10 J910824 6 O-RING, Valve Cover Bolts
11 J909886 6 SEAL, Injector
12 J903380 7 SEAL, Banjo Connector
13 238-5115 1 O-RING, -115, 70 Duro, .674″ ID x .103″ Thk
14 J937142 6 SEAL, 1.5 mm
14 J923261 6 WASHER, 2.5 mm, Injector Tip, ASN JJC0255700
15 238-5111 1 O-RING, -111, 70 Duro, .424″ ID x .103″ Thk, Water Filter Shut-off
16 J930827 1 HOSE, Not Used in This Application
17 J919677 1 MANIFOLD
18 J914708 12 PLATE, LOCKING, Exhaust Manifold Bolts
19 87404692 1 GAUGE, Cylinder Head Bolt Length, Replaces J823921
20 J929012 6 GASKET, Exhaust Manifold, Not Illustrated

02-29 GASKET KIT – CYLINDER BLOCK

Pos Part no. Qty Description
1 J903475 1 SEAL, Front Cover
2 J938737 1 GASKET, Gear Housing, Replaces J929253, BSN JJC0255699
2 J944293 1 GASKET, Gear Housing, Shown, ASN JJC0255700
3 J915772 1 SEALRING, Timing Pin Housing
4 J938655 1 GASKET, Hydaulic Pump
5 J902089 1 SEAL, Water Pump to Block, BSN JJC0255699
5 238-5244 1 O-RING, -244, 70 Duro, 4.234″ ID x .139″ Thk, , ASN JJC0255700
6 J914301 1 GASKET, Rear Cover
7 J918174 1 GASKET, Oil Cooler
8 J929011 1 GASKET, Oil Cooler Cover, BSN JJC0255699
8 J4063496 1 GASKET, Oil Cooler Cover, ASN JJC0255700
9 J901798 1 WASHER, SEALING, Lube Oil Cooler, BSN JJC0255699
9 J924605 1 SEAL, Seal, Injection Pump to Gear Housing, ASN JJC0255700
10 J939258 1 GASKET, Replaces: J931348
11 J912473 1 SEALRING, Rear Seal Cover
12 238-5212 1 O-RING, -212, 70 Duro, .859″ ID x .139″ Thk, Barring Hole Plug
13 J907177 6 O-RING, Sleeve to Block
14 J913994 1 O-RING, Timing Pin, BSN JJC0255699
14 J915772 1 SEALRING, , ASN JJC0255700
15 J916284 1 O-RING, Lube Oil Supply, BSN JJC0255699
15 87436828 1 GASKET, Breather, Shown, ASN JJC0255700
16 J926722 1 SEAL, Lube Oil Supply

02-30 MOUNTING, ENGINE

Pos Part no. Qty Description
1 195113A1 1 RAIL, Left Hand, BSN JJC0255699
2 409-7612 6 BOLT, Hex Flg, 3/8″-16 x 3/4″, Serr
3 231-5146 4 NUT, Flg, USR, 3/8″-16
4 409-7820 4 BOLT, Hex Flg, 1/2″-13 x 1 1/4″, Serr
5 231-5148 4 NUT, Flg, USR, 1/2″-13
6 194915C2 4 ISOLATOR, Front and Rear
7 413-1056 4 BOLT, Hex, 5/8″-11 x 3 1/2″, G5
8 107813R1 4 WASHER, 21/32 x 2-1/2 x 11/64
9 231-41110 4 NUT, LOCK, 5/8″-11, GB
10 195116A4 1 RAIL, Right Hand, BSN JJC0255699
11 409-7616 6 BOLT, Hex Flg, 3/8″-16 x 1″, Serr
12 231-5146 6 NUT, Flg, USR, 3/8″-16
13 409-7820 4 BOLT, Hex Flg, 1/2″-13 x 1 1/4″, Serr
14 231-5148 4 NUT, Flg, USR, 1/2″-13
15 1315644C1 1 SUPPORT, LH Front, BSN JJC0255699
16 1315645C1 1 SUPPORT, RH Front, BSN JJC0255699
17 854-12025 6 BOLT, Hex Flg, M12 x 25, 10.9
18 1330098C2 1 SUPPORT, Right Hand Rear
19 1330099C2 1 SUPPORT, RH Front, BSN JJC0255699
21 231-5146 10 NUT, Flg, USR, 3/8″-16
22 L116914 1 GROMMET
20 477-73816 10 SCREW, Sltd Serr Truss Hd, 3/8″ x 1″

03-01(01) FUEL INJECTION SYSTEM – BSN JJC0255700

Pos Part no. Qty Description
1 J930453 1 PUMP, FUEL INJECTION, No Longer Available, Order: J935478 & J935073, See Figure 03-04, BSN
1 J935478 1 PUMP, FUEL INJECTION, See Figure 3-04, ASN JJC0252060
3 J909886 6 SEAL
4 J910279 6 CLAMP
5 J922018 6 SCREW, M8 x 80; 12
6 J930355 1 PIPE INJECTION
7 J930356 1 PIPE INJECTION
8 J930357 1 PIPE INJECTION, , This Tube Has Two Different Sized Nuts On Injector Line. If Looking For A Line
9 J917716 3 BRACE
10 895-11005 12 WASHER, M5 x 10 x 1
11 J920854 10 SCREW, Hex Hd, M5 x .8 x 20, w/LW
12 J904519 5 SUPPORT
13 J917747 10 CLAMP
14 J917776 1 BRACE
16 J920855 2 BOLT, M5 x 35
17 J917717 2 BRACE
18 J917746 4 CLAMP
19 J904711 2 CLAMP
20 J930358 1 PIPE INJECTION
21 J930359 1 PIPE INJECTION
22 J930360 1 PIPE INJECTION, , This Tube Has Two Different Sized Nuts On Injector Line. If Looking For A Line
24 J903380 6 SEAL
25 J905307 6 BOLT, BANJO, M6 x 1 x 14.3
26 J920595 1 TUBE ASSY.
27 J924726 1 BOLT, BANJO
28 J918188 2 WASHER
29 J916779 1 HOSE, FLEXIBLE, 508 mm (20 in.)
30 222-1704 1 ELBOW, 45є, 7/16″-24, 45є Fl x 1/4 NPT, 7/16 fl x 1/8 PT
31 J918002 1 BOLT, BANJO
32 J918190 2 WASHER, SEALING, 10 x 15.5 x 1 mm

03-01(02) FUEL INJECTION SYSTEM – ASN JJC0255700

Pos Part no. Qty Description
1 87402490 1 PUMP, FUEL INJECTION, See Figure 03-04
2 87402526 6 INJECTOR ASSY., With Cylindrical Type Nozzle, See Figure 03-05
2 87433377 6 INJECTOR ASSY., With Conical Type Nozzle, See Figure 03-05
3 J909886 6 SEAL
4 J910279 6 CLAMP
5 845-8080 6 BOLT, Hex Flg, M8 x 80, 8.8
6 J930391 1 PIPE INJECTION, No. 1
7 J930392 1 PIPE INJECTION, No. 2
8 J930393 1 PIPE INJECTION, No. 3
9 J920854 9 SCREW, Hex Hd, M5 x .8 x 20, w/LW
10 J991275 4 BRACKET
11 J917747 8 CLAMP
12 J919622 1 BRACE
13 J282942 1 BRACKET
14 J917746 2 CLAMP
15 J991277 1 BRACE
16 J991276 1 BRACE
17 J282942 1 BRACKET
18 J930394 1 PIPE INJECTION, No. 4
19 J930395 1 PIPE INJECTION, No. 5
20 J930396 1 PIPE INJECTION, No. 6
21 J903380 6 SEAL
22 J905307 6 BOLT, BANJO, M6 x 1 x 14.3
23 J920595 1 TUBE ASSY.
24 J924726 1 BOLT, BANJO
25 J918188 2 WASHER
26 515-2363 2 CLAMP, M6.3, Insul, 3/8″ Bolt

03-02 ANEROID AND WASTEGATE SYSTEM

Pos Part no. Qty Description
1 J924148 1 PLUG, M22
2 86637724 1 PLUG, Hex Soc, 1/8″-27 NPTF
3 J921594 1 PLUG
4 J902425 1 WASHER
5 J930789 1 TEE, 1/8 x 1/8 x 1/8
6 222-21 1 FITTING, 7/16″-24 x 1/8″ NPTF
7 J926739 1 TUBE, 150 mm (6 in.), No Longer Used, Order J934608
7 J934608 1 TUBE, Replaces: J926739 & J929102, BSN JJC0255699
7 J991512 1 TUBE, , ASN JJC0255700
8 J903035 1 BOLT, BANJO, M12 x 24
9 J919644 1 FITTING, , BSN JJC0255699
9 J990881 1 CONNECTION, , ASN JJC0255700
10 87415913 2 WASHER, SEALING, 12 mm, Replaces: J918191 & J935171
11 A77796 1 CONNECTOR
12 J926732 1 TUBE, Replaces: J929846, BSN JJC0255699
13 222-102 1 SLEEVE, 1/4″ Tube
15 J920871 1 HOSE, 51 mm (2-1/8 in.)
16 214-1404 2 CLAMP, HOSE, #4, 0.25/0.62 Type M Worm
17 J930453 1 PUMP, FUEL INJECTION, See Figure 03-04, No Longer Available, Order: J935478, BSN JJC0252059
17 J935478 1 PUMP, FUEL INJECTION, See Figure 03-04, BTW JJC0252060 & JJC0255699
17 87402490 1 PUMP, FUEL INJECTION, See Figure 03-04, ASN JJC0255700
19 J930690 1 HOSE, 420 mm (16-1/2 in)
20 J945212 1 ELBOW
21 J918002 1 BOLT, BANJO
22 J918190 2 WASHER, SEALING, 10 x 15,5 x 1 mm
23 217-281 1 FITTING, 45є, 1/4″ Hose x 1/8″ NPTF, Barbed, Stem, Barb
24 214-1704 4 CLAMP, HOSE, #4, 0.25/0.62 Type M Worm, , ASN JJC0255700
25 J238056 1 HOSE 51 mm (2 in), Cut From J991038, ASN JJC0255700
26 J938057 1 HOSE 182 mm (7-5/32 in), Cut From J991038, ASN JJC0255700
27 844-10020 1 BOLT, Hex Flg, M10 x 20, 8.8, , ASN JJC0255700

03-03 FUEL FILTER – PUMP, TRANSFER

Pos Part no. Qty Description
1 J925955 1 ADAPTER
2 J931063 1 FILTER, FUEL, Replaces: J903640
3 J918873 1 TUBE, , BSN JJC0255699
4 J914711 1 CLIP, CLEVIS, BSN JJC0255699
4 87411159 1 SUPPORT, , ASN JJC0255700
5 87415913 2 WASHER, SEALING, Replaces: J935172
6 J905860 1 SCREW, Inc. 6, 7
7 J939570 1 SCREW, BLEED, Replaces J905403
8 J918192 2 RING, PACKING
9 J924725 1 BOLT, BANJO
10 J936317 1 PUMP, , BSN JJC0255699
10 J936316 1 PUMP, FUEL, , ASN JJC0255700
11 J939258 1 GASKET, Replaces: J931059
12 844-8020 2 BOLT, Hex Flg, M8 x 20, 8.8, , BSN JJC0255699
12 J909310 2 SCREW, , ASN JJC0255700
13 J918539 1 TUBE
14 87415913 2 WASHER, SEALING, 12 mm, Replaces: J935171
15 J916361 1 BOLT, BANJO, M12 x 24
16 J930375 1 BRACE, Used with Ref. 3
17 283264A1 1 BOLT, M8 x 14; 10.9
18 845-8016 2 BOLT, Hex Flg, M8 x 16, 8.8, Full Thd
19 825-1408 1 NUT, M8, Cl 8

03-04 FUEL INJECTION – PUMP AND DRIVE

Pos Part no. Qty Description
1 J930453 1 PUMP, FUEL INJECTION, New, Inc. 2 – 17, No Longer Available, Order J935478, J935073
1 J935478 1 PUMP, FUEL INJECTION, New, Inc. 2 – 17, BSN JJC0255699
1 87402490 1 PUMP, FUEL INJECTION, New, Inc. 2 – 17, 37, ASN JJC0255700
1 JR930453 1 REMAN-INJECTION PUMP, Remanufactured, N.A. Only, No Longer Available, Order JR935478
1 JR935478 1 REMAN-INJECTION PUMP, Remanufactured, N.A. Only, BSN JJC0255699
1 87402491 1 REMAN-INJECTION PUMP, Remanufactured, N.A. Only, ASN JJC0255700
1 JC923235 1 CORE-INJECTION PUMP
1 JC935106 1 CORE-INJECTION PUMP
1 87402492 1 CORE-INJECTION PUMP
2 A77720 1 PIN
3 J928981 1 WASHER, LOCK
4 J912888 1 PLUG, Timing
5 J912886 1 VALVE, No Longer Used, Order 87409051
5 J932096 1 VALVE, Replaced J912886, No Longer Available, Order 87409051
5 87409051 1 VALVE, Overflow, Replaces J932096
6 933697R1 2 WASHER, SEALING, M10 x 13.5 x 1
6 J918192 2 RING, PACKING, M14, Used With 87409051
7 J929322 1 LEVER
8 628-6016 1 BOLT, Hex, M6 x 16, 10.9, Full Thd
9 691292C1 1 RETAINER
10 680187C1 1 O-RING
11 1808728C1 1 LEVER
12 J912897 1 WASHER
12 J920922 1 WASHER, LOCK, Used With 87409051
13 J912896 1 NUT
13 J920921 1 NUT, M20, Used With 87409051
14 1808822C1 1 THUMB SCREW, M6 x 26
15 895-11006 1 WASHER, M6
16 892-11006 1 WASHER, LOCK, M6
17 829-1306 1 NUT, M6, Cl 10
18 J931380 1 GEAR, Drive
19 J926722 1 SEAL
20 86991263 4 STUD, M10 x 1.5 x 55, (2-5/32″)
21 825-2410 4 NUT, M10 x 1.5, Flg, Cl 8
22 J938091 1 SUPPORT
23 844-10020 2 BOLT, Hex Flg, M10 x 20, 8.8
24 J921357 1 HOLDER
25 J926273 1 SUPPORT
26 845-8090 2 BOLT, Hex Flg, M8 x 90, 8.8
27 J926781 1 SUPPORT
28 J920622 1 BOLT, Hex Flg, M10 x 30, 10.9, Replaces 844-10040
29 845-8045 1 BOLT, Hex Flg, M8 x 45, 8.8, M8 x 45
30 J900589 1 NUT, M8
31 J924605 1 SEAL
32 J918176 1 HOSE, 330 mm (13 in)
33 A171099 1 CLAMP, HOSE
34 J935740 1 BOLT, BANJO, 30 Degree
35 854-10040 1 BOLT, Hex Flg, M10 x 40, 10.9
36 J930683 1 NUT, LOCK
37 J912890 1 SPRING, Shut Off, Not Illustrated

03-05 FUEL INJECTION – NOZZLE

Pos Part no. Qty Description
1 J909886 6 SEAL
2 J903380 6 SEAL
3 J930525 6 INJECTOR ASSY., Inc. 4 – 9, BSN JJC0255699
3 87402526 6 INJECTOR ASSY., With Cylindrical Type Nozzle, Inc. 4 – 9, ASN JJC0255700
3 87433377 6 INJECTOR ASSY., INJECTOR ASSY. With Conical Type Nozzle, Inc. 4 – 9, ASN JJC0255700
5 J905153 1 SPINDLE
6 J905152 1 SPRING
7 J905154 1 PLATE
11 J923261 6 WASHER, 2.5 mm

03-06(01) FUEL, SUPPLY – BSN JJC0254999

Pos Part no. Qty Description
1 612277C2 1 HEAD, FILTER
2 90-3941T1 1 FILTER, FUEL
3 217-86 2 PLUG, Hex Hd, 1/4″-18, Brass, 1/4 PT
4 217-84 1 PLUG, Hex Hd, 1/8″-27, Brass, 1/8 PT
5 424-564 2 BOLT, Hex, 5/16″-18 x 4″, G2, 5/16 x 4; 2
6 231-5145 2 NUT, Flg, USR, 5/16″-18
7 217-1080 1 CONNECTOR, HYD., 1/4″-18 NPTF, x 1-7/16″ lg.
8 217-43 1 REDUCER, 1/2″-14 NPTF x 1/4″-18 Fem NPTF
9 1345205C1 1 VALVE, SHUT-OFF
10 218-493 1 ELBOW, 90є, 3/4″-16, 37є x 1/2″-14, NPTF, 3/4 fl x 1/2 PT
11 1994884C1 1 TUBE
12 218-444 1 CONNECTOR, HYD., 3/4″-16, 37є x 3/8″-18, NPTF, 3/4 fl x 3/8 PT
13 222-1026 1 ELBOW, 90є, 5/8″-18 Inv Fl x 1/4″ NPT
14 1977000C1 1 TUBE
15 222-1016 1 CONNECTOR, HYD., 5/8″-18 Inv Fl x 1/4″ NPT
16 217-42 1 REDUCER, 3/8″-18 NPTF x 1/4″-18 Fem NPTF
17 196503C2 1 PUMP, No Longer Used, Order: 302867A1, Ref. 17A
18 477-73120 2 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1 1/4″
19 496-41041 8 WASHER, 13/32″ x 1 1/8″ x .134″
20 231-5145 2 NUT, Flg, USR, 5/16″-18
21 144535R1 1 ELBOW, 3/8″ inv fl
22 1977001C1 1 TUBE, Lower
23 1330563C1 1 TUBE, Upper
24 222-1055 1 CONNECTOR, HYD., 3/8″ Inv Fl, 5/8 inv fl
25 222-1026 1 ELBOW, 90є, 5/8″-18 Inv Fl x 1/4″ NPT
26 196517C1 1 SUPPORT
27 1330564C1 1 PLATE
28 413-424 1 BOLT, Hex, 1/4″-20 x 1 1/2″, G5
29 495-81121 1 WASHER, .344″ x 1 1/2″ x .060″, 11/32 x 1-1/2 x 1/16
30 231-5144 2 NUT, Flg, USR, 1/4″-20
31 236558A1 2 CLAMP
32 477-73116 2 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1″, 1.74 mm
33 231-5145 2 NUT, Flg, USR, 5/16″-18
28 413-420 1 BOLT, Hex, 1/4″-20 x 1 1/4″, G5

03-06(02) FUEL, SUPPLY – ASN JJC0255000

Pos Part no. Qty Description
1 612277C2 1 HEAD, FILTER
2 90-3941T1 1 FILTER, FUEL
3 217-86 2 PLUG, Hex Hd, 1/4″-18, Brass, 1/4 PT
4 217-84 1 PLUG, Hex Hd, 1/8″-27, Brass, 1/8 PT
5 424-564 2 BOLT, Hex, 5/16″-18 x 4″, G2, 5/16 x 4; 2
6 231-5145 2 NUT, Flg, USR, 5/16″-18
7 217-1080 1 CONNECTOR, HYD., 1/4″-18 NPTF, x 1-7/16″ lg.
8 217-43 1 REDUCER, 1/2″-14 NPTF x 1/4″-18 Fem NPTF
9 1345205C1 1 VALVE, SHUT-OFF
10 383519A1 1 FITTING, 1/2″ PT x 1/2″ OR, Includes 11
11 238-6014 1 O-RING, -014, 90 Duro, .489″ ID x .070″ Thk
12 399754A1 1 TUBE
13 222-1026 1 ELBOW, 90є, 5/8″-18 Inv Fl x 1/4″ NPT
14 384401A1 1 TUBE
15 222-1016 1 CONNECTOR, HYD., 5/8″-18 Inv Fl x 1/4″ NPT
16 217-42 1 REDUCER, 3/8″-18 NPTF x 1/4″-18 Fem NPTF
17 302867A1 1 PUMP, FUEL
18 477-73120 2 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1 1/4″
19 496-41041 8 WASHER, 13/32″ x 1 1/8″ x .134″
20 231-5145 2 NUT, Flg, USR, 5/16″-18
21 144535R1 1 ELBOW, 3/8″ inv fl
22 1977001C1 1 TUBE, Lower
23 1330563C1 1 TUBE, Upper
24 413-424 1 BOLT, Hex, 1/4″-20 x 1 1/2″, G5
25 222-1026 1 ELBOW, 90є, 5/8″-18 Inv Fl x 1/4″ NPT
26 1977005C1 1 SUPPORT
27 1330564C1 1 PLATE
29 495-81121 1 WASHER, .344″ x 1 1/2″ x .060″, 11/32 x 1-1/2 x 1/16
30 231-5344 1 NUT, LOCK, Flg, 1/4″-20
31 449127A1 1 CLAMP
32 477-73116 1 SCREW, Sltd Serr Truss Hd, 5/16″-18 x 1″, 5/16 x 1
33 231-5145 2 NUT, Flg, USR, 5/16″-18
34 515-2395 1 CLAMP, 3/8″, Insul, 3/8″ Bolt
35 477-73812 1 SCREW, Sltd Serr Truss Hd, 3/8″ x 3/4″, 3/8 x 3/4
36 408255A1 1 UNION
37 86982771 1 VALVE, 1/4 PT
38 413079A1 1 HOSE, LARGE, 198 mm (7-53/64 in)
39 1348264C1 2 CLAMP, HOSE, 3/8 ID
28 413-420 1 BOLT, Hex, 1/4″-20 x 1 1/4″, G5

03-07(01) FUEL, RETURN – BSN JJC0254999

Pos Part no. Qty Description
1 217-42 1 REDUCER, 3/8″-18 NPTF x 1/4″-18 Fem NPTF
2 217-151 1 FITTING, 3/8″ Hose X 1/4″ NPTF Beaded
3 193624A2 2 HOSE, 770 mm (30-3/8 in.), Cut From 364357C1
4 214-1406 6 CLAMP, HOSE, #06, .44/.78 Type F Worm
5 195441A3 1 COOLER, For Mounting, See Figure 08-07
6 198136A2 1 TUBE, No Longer Available, Order: 406293A2, BSN JJC0253451
7 1330564C1 1 PLATE
10 231-5144 2 NUT, Flg, USR, 1/4″-20
11 236558A1 3 CLAMP
12 248-2117 2 GROMMET, 5/8″ ID x 7/8″ Groove Dia
13 178950C1 1 ANGLE
14 121525A1 1 SUPPORT
15 1251794C1 1 HOSE, 3175 mm (125 in.), Cut From 74813C2
16 362120R1 3 CLAMP
17 195803C1 1 GROMMET
18 306132C1 1 STRAP, CABLE, .30″ x 14.5″, 14 in., Replaces L18337
19 1979437C1 1 HOSE, LARGE, 331 mm (13-1/8 in.), Cut From 364357C1
20 214-1704 1 CLAMP, HOSE, #4, 0.25/0.62 Type M Worm
21 375918A1 1 CONDUIT, Fuel Return
22 390653A1 1 HOSE, 191 mm (7-1/2 in.), Cut From S118400, ASN JJC0253452
23 1348264C1 3 CLAMP, HOSE, 3/8 ID, ASN JJC0253452
24 384824A1 1 TUBE, , ASN JJC0253452
25 409390A1 1 BRACKET, , ASN JJC0253452
26 515-2595 3 CLAMP, 3/8″, Insul, 1/2″ Bolt, , ASN JJC0253452
27 385579A1 1 HOSE, 152 mm (6 in.), Cut From S118400, ASN JJC0253452
28 390576A1 1 TUBE, , ASN JJC0253452
8 413-420 2 BOLT, Hex, 1/4″-20 x 1 1/4″, G5

03-07(02) FUEL, RETURN – BTW JJC0255000 & JJC0255699

Pos Part no. Qty Description
3 385579A1 1 HOSE, 152 mm (6 in.), Cut From S118400
4 214-1406 5 CLAMP, HOSE, #06, .44/.78 Type F Worm
6 384824A1 1 TUBE
7 409390A2 1 BRACKET, Support
9 495-81121 4 WASHER, .344″ x 1 1/2″ x .060″, 11/32 x 1-1/2 x 1/16
10 231-5344 4 NUT, LOCK, Flg, 1/4″-20
11 236558A1 3 CLAMP
12 198824C1 2 GROMMET, 1/2″ ID
13 178950C2 1 ANGLE
14 193624A2 1 HOSE, 770 mm (30-3/8 in.), Cut From 364357C1
15 515-2595 2 CLAMP, 3/8″, Insul, 1/2″ Bolt
16 198828C1 1 GROMMET, 1″
17 1977005C1 1 SUPPORT
18 413079A1 1 HOSE, LARGE, 198 mm (7-1/2 in.), Cut From S118400
20 390576A1 1 TUBE, Fuel Return
21 364783A1 1 TUBE, 1750 mm (68-7/8 in.)
22 1348264C1 2 CLAMP, HOSE, 3/8 ID
8 413-420 3 BOLT, Hex, 1/4″-20 x 1 1/4″, G5

03-07(03) FUEL, RETURN – ASN JJC0255700

Pos Part no. Qty Description
1 390653A1 1 HOSE, 191 mm (7-1/2 in), Cut From S118400
2 214-1706 5 CLAMP, HOSE, #6, 0.44/0.78 Type M Worm
3 426604A1 1 TUBE, HYD, , BSN JJC0256399
3 426604A2 1 TUBE, HYD, , ASN JJC0256400
4 515-2595 2 CLAMP, 3/8″, Insul, 1/2″ Bolt
5 1348264C1 3 CLAMP, HOSE, 3/8 ID
6 87421440 1 HOSE, 124 mm (4-7/8 in), Cut From S118400
7 87404417 1 TUBE
8 86989651 2 HOSE, 1170 mm (46 in), Cut From S118400
9 87405016 1 FITTING, Connector
10 87404885 1 HOSE, 1250 mm (49-1/4 in), Cut From S118400
11 409390A2 1 BRACKET
12 449127A1 1 CLAMP, 3/8 ID
13 418785A1 1 SPACER
14 449128A1 1 PLATE
15 413-420 3 BOLT, Hex, 1/4″-20 x 1 1/4″, G5
16 231-5344 3 NUT, LOCK, Flg, 1/4″-20
16 231-5144 1 NUT, Flg, USR, 1/4″-20, (5)
17 87404841 2 SUPPORT
18 236558A1 3 CLAMP
19 178950C2 1 ANGLE
20 326-424 1 BOLT, Hex, 1/4″-20 x 1 1/2″, G8
21 198824C1 2 GROMMET, 1/2″ ID
22 198828C1 1 GROMMET, 1″
23 196447C1 1 CLAMP, 1/2 Tube
25 87000921 1 CLAMP, HOSE
26 1347127C1 1 PLATE
27 413-580 1 BOLT, Hex, 5/16″-18 x 5″, G5

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